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This model is discontinued

AirTAC has phased out the MAL series. You can still order this code here: we ship the direct replacement MBL40X400SCA, with the same bore, stroke, output force, port and mounting, so it fits the same application. The MBL replacement upgrades to a riveted rolling-packed body and the current CMSG / DMSG / EMSG sensor switches (the MAL used CS1-M / DS1-M).

AirTAC MAL Series · Discontinued Mini Cylinder

AirTAC MAL40X400-S-CA (Legacy) → MBL40X400-S-CA

The AirTAC MAL40X400-S-CA (Legacy) → MBL40X400-S-CA is a double-acting aluminum-barrel mini round cylinder with a Ø40mm bore and 400mm stroke, G1/4 air ports and a fixed rubber bumper. This model is discontinued — the direct replacement is the MBL40X400-S-CA, which matches its bore, stroke, force and mounting.

  • BoreØ40 mm
  • Stroke400 mm
  • Port sizeG1/4
  • Acting typeDouble acting
  • Rod threadM12×1.25
  • StatusDiscontinued → MBL40X400-S-CA
$64.47 Ships as MBL40X400SCA (current AirTAC replacement)
Ships as MBL40X400SCA, the current AirTAC direct replacement (same bore, stroke, force, port and mounting). Order this code as usual. Your cart, checkout and order confirmation will show the MBL40X400SCA we ship. View MBL40X400SCA
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  • No minimum order. A single piece can be ordered.
  • Ready in 3–5 business days. That is the time we take to process the order and hand it to the carrier. Transit time after that depends on the destination.
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About the AirTAC MAL40X400-S-CA (Legacy) → MBL40X400-S-CA

The AirTAC MAL40X400-S-CA is a discontinued double-acting aluminum mini round cylinder with a 40mm bore and 400mm stroke. It delivers a robust 628 N push force at 0.5 MPa, utilizing a 16mm carbon-steel rod with 20 um hard chrome plating. The direct replacement is the MBL40X400-S-CA, which matches the bore, stroke, output force, G1/4 port, and CA pivot mounting perfectly.

This legacy SKU features a built-in magnet (-S) for position detection and a CA pivot back cover that swings on a pin to accommodate arcing loads. The original MAL body used threaded front and back covers, whereas the modern MBL replacement utilizes a riveted rolling-packed body. Furthermore, the MAL -S magnet interfaces with the older CS1-M / DS1-M switches, while the MBL replacement requires the current CMSG / DMSG / EMSG sensor family.

AirTAC MAL40X400-S-CA (Legacy) → MBL40X400-S-CA Technical Specifications

ModelAirTAC MAL40X400-S-CA (Legacy) → MBL40X400-S-CA
SeriesMAL aluminum-barrel mini round cylinder (discontinued)
ReplacementMBL40X400-S-CA
Bore sizeØ40 mm
Stroke400 mm
Acting typeDouble acting
Port sizeG1/4
Rod threadM12×1.25
FluidAir (filtered by 40µm element)
Operating pressure0.1 – 1.0 MPa
Proof pressure1.5 MPa
Temperature-20 to +70 °C
Speed range30 – 800 mm/s
CushionFixed rubber bumper
Max standard strokeUp to 500 mm

Specifications follow the official AirTAC MAL datasheet (now discontinued). The MBL40X400-S-CA carries the same ratings. Confirm against the product label before installation. Thread options: PT / G / NPT.

Theoretical Output Force (Ø40mm)

PressurePush forcePull force
0.5 MPa628 N528 N
0.7 MPa880 N—
Max (@1.0 MPa)128 kgf

The MBL40X400-S-CA produces the same force from the same bore. Actual usable force is lower than theoretical; size with a margin.

Model Code: AirTAC MAL40X400-S-CA (Legacy) → MBL40X400-S-CA

MALAluminum-barrel mini round cylinder, double acting (discontinued).
40Bore size in mm (20/25/32/40).
×400Stroke length in mm.
SOptional magnet for a CS1-M / DS1-M sensor (MBL uses CMSG/DMSG/EMSG).
CA / U / CMBack cover: CA pivot, U flat-end or CM round-end.

Replacement mapping: MAL → MBL, MSAL → MSBL, MTAL → MTBL, MALD → MBLD, MALJ → MBLJ.

Where the AirTAC MAL40X400-S-CA (Legacy) → MBL40X400-S-CA Is Used

precision_manufacturing

Textile Loom Beater Mechanism

Drives the horizontal beating motion of the reed across a 400mm stroke, where the CA pivot absorbs the slight arcing motion of the crank drive and the 628 N force firmly packs the weft thread.

conveyor_belt

Pallet Transfer Pusher

Pushes heavy wooden pallets off a roller line at 90 degrees; the 128 kgf max force handles the friction load, while the 400mm extension reaches across the conveyor width.

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Industrial Cart Indexing

Indexes loaded material carts into a machining cell, utilizing the CA clevis mount to prevent rod binding as the cart track settles unevenly under heavy weight.

Replacing the AirTAC MAL40X400-S-CA (Legacy) → MBL40X400-S-CA with MBL40X400-S-CA

To replace the MAL40X400-S-CA, order the MBL40X400-S-CA and confirm the G1/4 port, PT thread, M12x1.25 rod end, and CA pivot clevis. Because this is a 400mm stroke, the 16mm rod is highly susceptible to bending under side-loads; you must use an external guide rail or rely on the CA pivot to absorb angular motion. If you need to step down, the 32mm bore neighbor provides 402 N push at 0.5 MPa. If you need more force, note that 40mm is the largest MAL mini round bore available. The MAL uses a fixed rubber bumper, so if your application requires adjustable end-of-stroke cushioning, step up to the current MBLC line. A plain cylinder does not hold its load when air is lost, so add an external rod lock for vertical positioning.

Upgrade checklist

  • ✓ Order the MBL40X400-S-CA (same bore/stroke/force)
  • ✓ Same G1/4 port and mounting accessories
  • ✓ Sensor: swap CS1-M/DS1-M → CMSG/DMSG/EMSG
  • ✓ Need a cushion? use MBLC (adjustable air cushion)
  • ✓ Confirm back cover (CA / U) and thread (PT/NPT/G)
View MBL40X400-S-CA

Installation & Maintenance Notes

  • check Use clean air filtered to 40µm or finer.
  • check Keep within 0.1 – 1.0 MPa operating pressure.
  • check Avoid side load on the piston rod.
  • check Front/rear covers are threaded — not intended for field disassembly.
  • check Use the correct mounting accessory (LB / FA / SDB) and back cover (CA / U / CM).
  • check For new builds, specify the MBL40X400-S-CA instead of this discontinued model.

AirTAC MAL40X400-S-CA (Legacy) → MBL40X400-S-CA FAQ

Yes, the MAL40X400-S-CA is discontinued. The direct replacement is the MBL40X400-S-CA, offering the same 40mm bore, 400mm stroke, 628 N push force at 0.5 MPa, G1/4 port, and CA pivot mounting. You simply order the MBL equivalent.

The full force set is: 628 N push and 528 N pull at 0.5 MPa, 880 N push at 0.7 MPa, and a maximum theoretical force of 128 kgf at 1.0 MPa. Because this SKU includes the -S magnet, it works with the older CS1-M / DS1-M switches; upgrading to the MBL replacement means switching to the current CMSG / DMSG / EMSG sensor family.

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Direct Upgrade

The MBL40X400-S-CA replaces this model 1:1.

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Fast Dispatch

MBL replacements are processed and dispatched in 3-5 business days.

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Fast Reply

Most inquiries answered within 7-8 hours.

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