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This model is discontinued

AirTAC has phased out the MAL series. The drop-in replacement is MBL40X425CA — same bore, stroke, output force, port and mounting, so it fits the same application. Simply order the MBL40X425CA in place of this model. The MBL replacement upgrades to a riveted rolling-packed body and the current CMSG / DMSG / EMSG sensor switches (the MAL used CS1-M / DS1-M).

AirTAC MAL Series · Discontinued Mini Cylinder

AirTAC MAL40X425CA (Discontinued) -> MBL40X425CA

The AirTAC AirTAC MAL40X425CA (Discontinued) -> MBL40X425CA is a double-acting aluminum-barrel mini round cylinder with a Ø40mm bore and 425mm stroke, G1/4 air ports and a fixed rubber bumper. This model is discontinued — the drop-in replacement is the MBL40X425CA, which matches its bore, stroke, force and mounting.

  • BoreØ40 mm
  • Stroke425 mm
  • Port sizeG1/4
  • Acting typeDouble acting
  • Rod threadM12×1.25
  • StatusDiscontinued → MBL40X425CA
$64.97 Limited legacy stock — confirm availability
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About the AirTAC MAL40X425CA (Discontinued) -> MBL40X425CA

The AirTAC MAL40X425CA is a discontinued double-acting aluminum mini round cylinder. It delivers a robust 628 N push and 528 N pull force at 0.5 MPa, utilizing a 16 mm carbon-steel rod with 20 um hard chrome plating. The exact drop-in replacement is the MBL40X425CA, matching the 40 mm bore, 425 mm stroke, G1/4 port, and CA pivot mounting.

This legacy unit features a fixed rubber bumper and threaded front/back covers, whereas the modern MBL uses a riveted rolling-packed body. Because this specific SKU lacks an -S magnet, it cannot accept a position sensor. For end-of-stroke energy absorption beyond what the bumper offers, the current MBLC line provides an adjustable air cushion.

AirTAC MAL40X425CA (Discontinued) -> MBL40X425CA Technical Specifications

ModelAirTAC MAL40X425CA (Discontinued) -> MBL40X425CA
SeriesMAL aluminum-barrel mini round cylinder (discontinued)
ReplacementMBL40X425CA
Bore sizeØ40 mm
Stroke425 mm
Acting typeDouble acting
Port sizeG1/4
Rod threadM12×1.25
FluidAir (filtered by 40µm element)
Operating pressure0.1 – 1.0 MPa
Proof pressure1.5 MPa
Temperature-20 to +70 °C
Speed range30 – 800 mm/s
CushionFixed rubber bumper
Max standard strokeUp to 500 mm

Specifications follow the official AirTAC MAL datasheet (now discontinued). The MBL40X425CA carries the same ratings. Confirm against the product label before installation. Thread options: PT / G / NPT.

Theoretical Output Force (Ø40mm)

PressurePush forcePull force
0.5 MPa628 N528 N
0.7 MPa880 N
Max (@1.0 MPa)128 kgf

The MBL40X425CA produces the same force from the same bore — a true drop-in on output. Actual usable force is lower than theoretical; size with a margin.

Model Code: AirTAC MAL40X425CA (Discontinued) -> MBL40X425CA

MALAluminum-barrel mini round cylinder, double acting (discontinued).
40Bore size in mm (20/25/32/40).
×425Stroke length in mm.
SOptional magnet for a CS1-M / DS1-M sensor (MBL uses CMSG/DMSG/EMSG).
CA / U / CMBack cover: CA pivot, U flat-end or CM round-end.

Replacement mapping: MAL → MBL, MSAL → MSBL, MTAL → MTBL, MALD → MBLD, MALJ → MBLJ.

Where the AirTAC MAL40X425CA (Discontinued) -> MBL40X425CA Is Used

precision_manufacturing

Injection Mold Extraction

Provides 628 N of push force at 0.5 MPa to reliably eject plastic parts from tight mold spaces, with the CA pivot absorbing any slight misalignment during the long 425 mm reach.

conveyor_belt

Pallet Diverting Arm

Swings a gating arm across a conveyor belt using the CA pivot bracket, utilizing the 880 N force at 0.7 MPa to push heavy cardboard cartons firmly onto a parallel packaging line.

inventory_2

Warehouse Vertical Lift

Raises a tote of small components 425 mm out of a dense storage rack, requiring an external guide rail to support the load and a rod lock to prevent drift upon air loss.

Replacing the AirTAC MAL40X425CA (Discontinued) -> MBL40X425CA with MBL40X425CA

To replace the MAL40X425CA, order the MBL40X425CA. Verify your 425 mm stroke requirement, the M12x1.25 rod-end thread, and the default PT tapered port. The CA back cover is a pivot clevis designed to swing on a pin, which is critical for managing arcing loads over this long 425 mm stroke. If you need to downsize, the 32 mm bore neighbor yields 402 N push at 0.5 MPa; if you need more force, note that 40 mm is the largest available MAL mini round body.

At 425 mm, the 16 mm rod is highly susceptible to side-load bending; always use an external guide rail to prevent premature seal failure. A plain MBL does not hold its load when air is lost, so install an external rod lock or pilot-operated check valve for vertical applications. If you require position feedback, you must step up to an MBL40X425SCA, as this no-magnet SKU cannot take a sensor.

Upgrade checklist

  • ✓ Order the MBL40X425CA (same bore/stroke/force)
  • ✓ Same G1/4 port and mounting accessories
  • ✓ Sensor: swap CS1-M/DS1-M → CMSG/DMSG/EMSG
  • ✓ Need a cushion? use MBLC (adjustable air cushion)
  • ✓ Confirm back cover (CA / U) and thread (PT/NPT/G)
View MBL40X425CA

Installation & Maintenance Notes

  • check Use clean air filtered to 40µm or finer.
  • check Keep within 0.1 – 1.0 MPa operating pressure.
  • check Avoid side load on the piston rod.
  • check Front/rear covers are threaded — not intended for field disassembly.
  • check Use the correct mounting accessory (LB / FA / SDB) and back cover (CA / U / CM).
  • check For new builds, specify the MBL40X425CA instead of this discontinued model.

AirTAC MAL40X425CA (Discontinued) -> MBL40X425CA FAQ

Yes, the MAL40X425CA is discontinued. The exact drop-in replacement is the MBL40X425CA, which matches the 40 mm bore, 425 mm stroke, 628 N push force, G1/4 port, and CA pivot mounting. The modern MBL uses a riveted rolling-packed body instead of threaded covers.

At 0.5 MPa it provides 628 N push and 528 N pull; at 0.7 MPa it provides 880 N push, with a theoretical maximum of 128 kgf at 1.0 MPa. Because this specific SKU lacks an -S magnet, it cannot accept a position sensor; the modern MBL-S equivalent uses CMSG, DMSG, or EMSG switches.

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Drop-in Upgrade

The MBL40X425CA replaces this model 1:1.

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Fast Dispatch

MBL replacements usually ship in 3-4 days.

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Fast Reply

Most inquiries answered within 7-8 hours.

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