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AirTAC SAI Series · ISO 15552 Cylinder

Airtac SAI160 Standard Cylinder SAI160BX25

The AirTAC SAI160 Standard Cylinder SAI160BX25 is a genuine double-acting ISO 15552 profile-barrel air cylinder with a Ø160mm bore and 25mm stroke, G3/4 air ports and adjustable end cushioning. Its standardized mounting interface makes it interchangeable with other ISO 15552 cylinders at the mounting interface.

  • BoreØ160 mm
  • Stroke25 mm
  • Port sizeG3/4
  • Acting typeDouble acting
  • Rod threadM36×2
  • CushionAdjustable, 50 mm
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About the Airtac SAI160 Standard Cylinder SAI160BX25

The AirTAC SAI160X25 is a double-acting ISO 15552 profile cylinder engineered for heavy-duty automation, delivering a substantial 10053 N push force at 0.5 MPa. Its short 25 mm stroke is ideal for high-impact clamping or pressing operations within confined spaces. The extruded aluminum barrel design omits tie rods, providing a clean exterior that integrates seamlessly into modern machinery.

This specific configuration features a SUS304 stainless steel piston rod (material code B) for superior corrosion resistance in humid or washdown environments. It utilizes PT tapered port threads and lacks a standard magnet, but the barrel retains dual-sided sensor grooves for future CMSE or DMSE switch integration if needed.

Airtac SAI160 Standard Cylinder SAI160BX25 Technical Specifications

ModelAirtac SAI160 Standard Cylinder SAI160BX25
SeriesSAI ISO 15552 profile cylinder
Bore sizeØ160 mm
Stroke25 mm
Acting typeDouble acting
Port sizeG3/4
Rod threadM36×2
FluidAir (filtered by 40µm element)
Operating pressure0.15 – 1.0 MPa
Proof pressure1.5 MPa
Temperature-20 to +70 °C
Speed range30 – 500 mm/s
CushionAdjustable, 50 mm
Max strokeUp to 1500 mm

Specifications follow the official AirTAC SAI series datasheet and ISO 15552 dimensions. Confirm against the product label before installation. Port options: G (BSPP) / NPT.

Theoretical Output Force (Ø160mm)

PressurePush forcePull force
0.5 MPa10053 N9425 N
0.7 MPa14074 N—
Max (@1.0 MPa)2050 kgf

Actual usable force is lower than theoretical due to friction and back-pressure. Size with a safety margin.

Model Code: Airtac SAI160 Standard Cylinder SAI160BX25

SAIISO 15552 profile-barrel cylinder series.
160Bore size in mm.
×25Stroke length in mm.
-SOptional built-in magnet for sensor position sensing.

Related SAI-family variants: SAID (double rod), SAIJ (adjustable stroke), SAIL (with lock), SAIF (with valve), BSAI (enclasp / clamp-lock), and SAI-S with built-in magnet. Rod material: carbon steel (blank) / SUS420J2 (A) / SUS304 (B); seals: TPU (blank) / Viton H / NBR N.

Where the Airtac SAI160 Standard Cylinder SAI160BX25 Is Used

precision_manufacturing

Heavy-Duty Stamping

Provides the 10053 N force required to form or stamp thick metal plates within a compact 25 mm travel distance.

build

Industrial Clamping

Generates massive holding pressure to secure large workpieces during machining or welding operations.

factory

Riveting & Joining

Delivers the high-impact kinetic energy needed to set large rivets or permanently fasten heavy structural components.

Is the Airtac SAI160 Standard Cylinder SAI160BX25 the Right Cylinder?

Selecting this 160 mm bore provides massive thrust (10053 N at 0.5 MPa), stepping up significantly from the 125 mm bore which yields 6136 N under the same pressure. For applications needing even higher force, the 200 mm bore offers 15708 N. The short 25 mm stroke keeps the assembly rigid, minimizing rod-bearing bending stresses.

Because this is a double-acting pneumatic cylinder, it cannot hold a load if air pressure is lost or the valve is centered; the piston will drift. For dead-load holding without live pressure, consider the SAIL (air-released lock) or BSAI (bidirectional clamp-lock) variants. As a true ISO 15552 profile cylinder, it is dimensionally interchangeable with other ISO 15552 cylinders, requiring only matching mounting accessories like FA or TC joints.

Quick checklist

  • ✓ Required force at your working pressure
  • ✓ Stroke and mounting space
  • ✓ Port/thread type (PT/NPT/G)
  • ✓ Magnet (-S) for sensors?
  • ✓ Side load — consider a guided cylinder
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Installation & Maintenance Notes

  • check Use clean air filtered to 40µm or finer.
  • check Keep within 0.15 – 1.0 MPa operating pressure.
  • check Avoid side load on the piston rod.
  • check Adjust end cushion screws for smooth stops.
  • check Use correct mounting accessory (FA/FB/CA/CB/LB/TC).
  • check Installation by qualified personnel per AirTAC docs.

Airtac SAI160 Standard Cylinder SAI160BX25 FAQ

At an operating pressure of 0.5 MPa, this 160 mm bore cylinder generates a push force of 10053 N and a pull force of 9425 N. At 0.7 MPa, the push force increases to 14074 N.

Yes, the SAI160X25 is a genuine ISO 15552 profile cylinder, making its mounting interface and envelope dimensions interchangeable with other standard ISO 15552 cylinders. It uses a G3/4 port and accepts standard ISO mounting accessories.

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