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AirTAC SAI Series · ISO 15552 Cylinder

Airtac SAI160 Standard Cylinder SAI160BX425

The AirTAC SAI160 Standard Cylinder SAI160BX425 is a genuine double-acting ISO 15552 profile-barrel air cylinder with a Ø160mm bore and 425mm stroke, G3/4 air ports and adjustable end cushioning. Its standardized mounting interface makes it interchangeable with other ISO 15552 cylinders at the mounting interface.

  • BoreØ160 mm
  • Stroke425 mm
  • Port sizeG3/4
  • Acting typeDouble acting
  • Rod threadM36×2
  • CushionAdjustable, 50 mm
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About the Airtac SAI160 Standard Cylinder SAI160BX425

The AirTAC SAI160X425 is a double-acting profile cylinder with a 160 mm bore and a 425 mm stroke. It delivers a substantial 10053 N push force and 9425 N pull force at 0.5 MPa, making it well-suited for heavy-duty industrial lifting and pressing. This specific configuration features a SUS304 stainless steel rod for superior corrosion resistance and uses a PT tapered port thread.

As a genuine ISO 15552 standardized cylinder, it offers a dimensionally interchangeable mounting interface for seamless direct replacements. The extruded aluminum barrel includes sensor grooves on both sides for direct mounting of CMSE or DMSE switches, though this particular unit is specified without a magnet. For applications requiring position holding without live air pressure, the SAIL variant with an air-released lock is recommended over the standard model.

Airtac SAI160 Standard Cylinder SAI160BX425 Technical Specifications

ModelAirtac SAI160 Standard Cylinder SAI160BX425
SeriesSAI ISO 15552 profile cylinder
Bore sizeØ160 mm
Stroke425 mm
Acting typeDouble acting
Port sizeG3/4
Rod threadM36×2
FluidAir (filtered by 40µm element)
Operating pressure0.15 – 1.0 MPa
Proof pressure1.5 MPa
Temperature-20 to +70 °C
Speed range30 – 500 mm/s
CushionAdjustable, 50 mm
Max strokeUp to 1500 mm

Specifications follow the official AirTAC SAI series datasheet and ISO 15552 dimensions. Confirm against the product label before installation. Port options: G (BSPP) / NPT.

Theoretical Output Force (Ø160mm)

PressurePush forcePull force
0.5 MPa10053 N9425 N
0.7 MPa14074 N—
Max (@1.0 MPa)2050 kgf

Actual usable force is lower than theoretical due to friction and back-pressure. Size with a safety margin.

Model Code: Airtac SAI160 Standard Cylinder SAI160BX425

SAIISO 15552 profile-barrel cylinder series.
160Bore size in mm.
×425Stroke length in mm.
-SOptional built-in magnet for sensor position sensing.

Related SAI-family variants: SAID (double rod), SAIJ (adjustable stroke), SAIL (with lock), SAIF (with valve), BSAI (enclasp / clamp-lock), and SAI-S with built-in magnet. Rod material: carbon steel (blank) / SUS420J2 (A) / SUS304 (B); seals: TPU (blank) / Viton H / NBR N.

Where the Airtac SAI160 Standard Cylinder SAI160BX425 Is Used

factory

Heavy Machinery Forming

Provides the robust 10053 N push force required for heavy-duty metal forming and stamping operations in manufacturing plants.

conveyor_belt

Large Material Handling

Drives heavy pallets and large fabricated components along extended conveyor systems with its 425 mm stroke.

engineering

Automated Assembly Presses

Applies consistent downward pressure for joining oversized industrial components during automated assembly.

Is the Airtac SAI160 Standard Cylinder SAI160BX425 the Right Cylinder?

This 160 mm bore provides 10053 N of thrust at 0.5 MPa. If your application requires less force, stepping down to the 125 mm bore yields 6136 N, while scaling up to the 200 mm bore provides 15708 N. Because the 425 mm stroke exceeds the standard maximum of 1500 mm for this bore, it is a made-to-order non-standard stroke.

With a stroke of 425 mm, the unsupported rod is susceptible to bending under side loads. To prevent premature rod-bearing wear, implement an external guide mechanism or utilize a guided cylinder. Note that the adjustable air cushions at both ends only decelerate the piston near stroke end and do not hold the load; use the BSAI clamp-lock variant if static holding is required. This model uses a G3/4 port and an M36x2 rod thread.

Quick checklist

  • ✓ Required force at your working pressure
  • ✓ Stroke and mounting space
  • ✓ Port/thread type (PT/NPT/G)
  • ✓ Magnet (-S) for sensors?
  • ✓ Side load — consider a guided cylinder
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Installation & Maintenance Notes

  • check Use clean air filtered to 40µm or finer.
  • check Keep within 0.15 – 1.0 MPa operating pressure.
  • check Avoid side load on the piston rod.
  • check Adjust end cushion screws for smooth stops.
  • check Use correct mounting accessory (FA/FB/CA/CB/LB/TC).
  • check Installation by qualified personnel per AirTAC docs.

Airtac SAI160 Standard Cylinder SAI160BX425 FAQ

At an operating pressure of 0.5 MPa, the SAI160X425 cylinder provides a push force of 10053 N and a pull force of 9425 N. At 0.7 MPa, the push force increases to 14074 N.

Yes, the SAI is a true ISO 15552 profile cylinder, making its mounting interface dimensionally interchangeable with other ISO 15552 cylinders. It is designed as a direct replacement for standardized setups.

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Related AirTAC SAI Cylinders

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