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AirTAC SAI Series · ISO 15552 Cylinder

Airtac SAI160 Standard Cylinder SAI160BX90S

The AirTAC SAI160 Standard Cylinder SAI160BX90S is a genuine double-acting ISO 15552 profile-barrel air cylinder with a Ø160mm bore and 90mm stroke, G3/4 air ports and adjustable end cushioning. Its standardized mounting interface makes it interchangeable with other ISO 15552 cylinders at the mounting interface.

  • BoreØ160 mm
  • Stroke90 mm
  • Port sizeG3/4
  • Acting typeDouble acting
  • Rod threadM36×2
  • CushionAdjustable, 50 mm
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About the Airtac SAI160 Standard Cylinder SAI160BX90S

The AirTAC SAI160X90-S is a double-acting ISO 15552 profile cylinder engineered for heavy-duty operations. It provides a substantial push force of 10053 N and a pull force of 9425 N at 0.5 MPa. The 90 mm stroke is ideal for high-impact pressing, heavy clamping, and robust lifting tasks. Because it is an extruded aluminum profile barrel design, it drops right into existing ISO 15552 mounting interfaces without requiring tie-rods.

This specific configuration includes a SUS304 stainless steel piston rod (option B) for superior corrosion resistance in harsh environments. It also features a built-in magnet (-S) enabling seamless integration with CMSE and DMSE reed switches via the dual sensor grooves on the barrel. Fluid ports are PT tapered threads, and the cylinder incorporates adjustable air cushions at both ends to decelerate the massive 160 mm piston smoothly.

Airtac SAI160 Standard Cylinder SAI160BX90S Technical Specifications

ModelAirtac SAI160 Standard Cylinder SAI160BX90S
SeriesSAI ISO 15552 profile cylinder
Bore sizeØ160 mm
Stroke90 mm
Acting typeDouble acting
Port sizeG3/4
Rod threadM36×2
FluidAir (filtered by 40µm element)
Operating pressure0.15 – 1.0 MPa
Proof pressure1.5 MPa
Temperature-20 to +70 °C
Speed range30 – 500 mm/s
CushionAdjustable, 50 mm
Max strokeUp to 1500 mm

Specifications follow the official AirTAC SAI series datasheet and ISO 15552 dimensions. Confirm against the product label before installation. Port options: G (BSPP) / NPT.

Theoretical Output Force (Ø160mm)

PressurePush forcePull force
0.5 MPa10053 N9425 N
0.7 MPa14074 N—
Max (@1.0 MPa)2050 kgf

Actual usable force is lower than theoretical due to friction and back-pressure. Size with a safety margin.

Model Code: Airtac SAI160 Standard Cylinder SAI160BX90S

SAIISO 15552 profile-barrel cylinder series.
160Bore size in mm.
×90Stroke length in mm.
-SOptional built-in magnet for sensor position sensing.

Related SAI-family variants: SAID (double rod), SAIJ (adjustable stroke), SAIL (with lock), SAIF (with valve), BSAI (enclasp / clamp-lock), and SAI-S with built-in magnet. Rod material: carbon steel (blank) / SUS420J2 (A) / SUS304 (B); seals: TPU (blank) / Viton H / NBR N.

Where the Airtac SAI160 Standard Cylinder SAI160BX90S Is Used

precision_manufacturing

Heavy Metal Stamping

Provides the 10053 N push force necessary for forming and stamping thick metal components in automotive and heavy machinery production lines.

factory

Injection Mold Ejection

Utilizes the SUS304 stainless steel rod and 90 mm stroke to safely eject large molded parts, resisting high-temperature off-gassing and corrosion.

conveyor_belt

Pallet Diverting

Drives heavy-duty diverters and sorting gates on high-capacity conveyor systems where a 160 mm bore ensures positive shifting of loaded pallets.

Is the Airtac SAI160 Standard Cylinder SAI160BX90S the Right Cylinder?

Selecting this 160 mm bore cylinder is appropriate when the 10053 N force at 0.5 MPa is required for your application; if you need less force, stepping down to the 125 mm bore yields 6136 N. Since the 90 mm stroke is under 300 mm, side-load stress on the rod bearing is minimal, though external guides are always recommended for heavy loads.

Be aware that the standard SAI160X90-S does not hold its position if air pressure drops or the valve is centered; the piston will drift. For applications requiring fail-safe load holding without live pressure, consider the SAIL variant with an air-released lock or the BSAI bidirectional clamp-lock cylinder. To ensure a perfect direct replacement, match the 160 mm bore, 90 mm stroke, PT G3/4 ports, and appropriate mounting accessories like FA flanges or TC trunnions.

Quick checklist

  • ✓ Required force at your working pressure
  • ✓ Stroke and mounting space
  • ✓ Port/thread type (PT/NPT/G)
  • ✓ Magnet (-S) for sensors?
  • ✓ Side load — consider a guided cylinder
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Installation & Maintenance Notes

  • check Use clean air filtered to 40µm or finer.
  • check Keep within 0.15 – 1.0 MPa operating pressure.
  • check Avoid side load on the piston rod.
  • check Adjust end cushion screws for smooth stops.
  • check Use correct mounting accessory (FA/FB/CA/CB/LB/TC).
  • check Installation by qualified personnel per AirTAC docs.

Airtac SAI160 Standard Cylinder SAI160BX90S FAQ

At an operating pressure of 0.5 MPa, this 160 mm bore cylinder generates a push force of 10053 N and a pull force of 9425 N. At 0.7 MPa, the push force increases to 14074 N.

Yes, the SAI160X90-S is a true ISO 15552 profile cylinder, making it dimensionally interchangeable with other ISO 15552 cylinders. Match the 160 mm bore, 90 mm stroke, and G3/4 port size for a seamless direct replacement.

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