This model is discontinued
AirTAC has phased out the MAL series. The drop-in replacement is SAIJ80X100-20 — same bore, stroke, output force, port and mounting, so it fits the same application. Simply order the SAIJ80X100-20 in place of this model. The SAI replacement keeps the same ISO 15552 mounting interface, bore, stroke, output force and accessories, so it drops straight into existing fixtures. It is the current-production version of this cylinder with an upgraded piston seal.
Airtac SIJ80 Dual Axis Adjustable Cylinder SIJ80X100-20
The AirTAC Airtac SIJ80 Dual Axis Adjustable Cylinder SIJ80X100-20 is a double-acting ISO 15552 (orig. ISO 6431) profile-barrel cylinder with a Ø80mm bore and 100mm stroke, G3/8 air ports and adjustable end cushioning. This model is discontinued — the drop-in replacement is the SAIJ80X100-20, which matches its ISO interface, bore, stroke, force and mounting.
- BoreØ80 mm
- Stroke100 mm
- Port sizeG3/8
- Acting typeDouble acting
- Rod threadM20×1.5
- StatusDiscontinued → SAIJ80X100-20
About the Airtac SIJ80 Dual Axis Adjustable Cylinder SIJ80X100-20
The AirTAC SIJ80X100-20 is a discontinued double-acting single-rod ISO 15552 adjustable-stroke cylinder with an 80mm bore and 100mm maximum stroke. An external stop screw lets you trim the extend stroke by up to 20mm on-site, yielding a usable 80-100mm extension window. The G3/8 port and 25mm rod deliver a push force of 2513N and pull of 2268N at 0.5MPa. This SKU lacks a magnet (-S), so it cannot accept a magnetic switch. The drop-in replacement is the SAIJ80X100-20, matching the interface, force, and mounting.
The SAIJ upgrade introduces a two Y-shaped one-way piston seal for lower start-up pressure and longer life. For sizing, a safe working load is roughly 1508N (60% of the 2513N push at 0.5MPa), equating to a 128kg vertical lift with a 2:1 margin. The stop screw sets the end position but is not a lock; without live air the piston drifts. For held loads use an external rod lock or SAIL/BSAI variant.
Airtac SIJ80 Dual Axis Adjustable Cylinder SIJ80X100-20 Technical Specifications
| Model | Airtac SIJ80 Dual Axis Adjustable Cylinder SIJ80X100-20 |
|---|---|
| Series | SI ISO 15552 profile cylinder (discontinued) |
| Replacement | SAIJ80X100-20 |
| Bore size | Ø80 mm |
| Stroke | 100 mm |
| Acting type | Double acting |
| Port size | G3/8 |
| Rod thread | M20×1.5 |
| Fluid | Air (filtered by 40µm element) |
|---|---|
| Operating pressure | 0.15 – 1.0 MPa |
| Proof pressure | 1.5 MPa |
| Temperature | -20 to +70 °C |
| Speed range | 30 – 800 mm/s |
| Cushion | Adjustable, 36 mm |
| Max standard stroke | Up to 1500 mm |
Specifications follow the official AirTAC SI datasheet (now discontinued). The SAIJ80X100-20 carries the same ISO 15552 ratings. Confirm against the product label before installation. Thread options: PT / G / NPT.
Theoretical Output Force (Ø80mm)
| Pressure | Push force | Pull force |
|---|---|---|
| 0.5 MPa | 2513 N | 2268 N |
| 0.7 MPa | 3519 N | — |
| Max (@1.0 MPa) | 513 kgf | |
The SAIJ80X100-20 produces the same force from the same bore — a true drop-in on output. Actual usable force is lower than theoretical; size with a margin.
Model Code: Airtac SIJ80 Dual Axis Adjustable Cylinder SIJ80X100-20
| SI | ISO 15552 profile-barrel cylinder (discontinued). |
|---|---|
| 80 | Bore size in mm. |
| ×100 | Stroke length in mm. |
| -S | Optional built-in magnet for sensor position sensing. |
Legacy SI-family variants: SID (double rod), SIJ (adjustable stroke) — each maps to its SAI equivalent (SID→SAID, SIJ→SAIJ). Rod material: carbon steel (blank) / SUS420J2 (A) / SUS304 (B).
Where the Airtac SIJ80 Dual Axis Adjustable Cylinder SIJ80X100-20 Is Used
Press Fit Tuning
Allows operators to dial in the exact 80-100mm extend position on-site for inserting parts without machining hard stops.
Variable Diverter Gate
Adjusts the extend stroke by up to 20mm to deflect different package sizes accurately on a sorting line.
Adjustable Sealing Head
Trims the extend end position to accommodate varying carton depths while maintaining the full 2513N push force.
Replacing the Airtac SIJ80 Dual Axis Adjustable Cylinder SIJ80X100-20 with the SAIJ80X100-20
To replace the discontinued SIJ80X100-20, specify the drop-in SAIJ80X100-20, keeping the 20mm adjust window, 100mm nominal stroke, G3/8 port, and FA/LB/TC mountings. Size both ways using 0.5MPa forces: step down to a 63mm bore (1559N push) if 2513N is excessive, or step up to 100mm (3927N push) if the 80mm falls short. Choose the 20mm adjust window if you need field stroke tuning between 80-100mm. Because this specific SKU has no -S magnet, it cannot support legacy CS1-B/DS1-B sensors; confirm if you need sensing. For stroke lengths over 300mm, verify side-load limits to prevent guide wear.
Replacement checklist
- ✓ Same ISO 15552 interface → SAIJ80X100-20
- ✓ Same bore / stroke / force
- ✓ Port/thread type (PT/G/NPT)
- ✓ Magnet (-S) for sensors?
- ✓ Mounting reused (FA/FB/CA/CB/CR/LB/TC)
Airtac SIJ80 Dual Axis Adjustable Cylinder SIJ80X100-20 FAQ
Yes, the SIJ80X100-20 is discontinued. The exact drop-in replacement is the SAIJ80X100-20, offering the same ISO 15552 interface, 80mm bore, 100mm stroke, 20mm adjust window, G3/8 port, and 2513N push force at 0.5MPa.
The 80mm bore provides 2513N push and 2268N pull at 0.5MPa, 3518N push at 0.7MPa, 4523N at 0.9MPa, and a 513kgf max at 1.0MPa. The external stop screw offers a 20mm trim window, allowing the extend stroke to be shortened from the 100mm maximum down to 80mm on-site.
Related AirTAC SAI Cylinders
Request a Quote for the SAIJ80X100-20
Send us the quantity and destination. We confirm price, stock and lead time on the SAIJ80X100-20 replacement — usually within 7-8 hours.