This model is discontinued
AirTAC has phased out the MAL series. The drop-in replacement is SAIJ80X200-100S — same bore, stroke, output force, port and mounting, so it fits the same application. Simply order the SAIJ80X200-100S in place of this model. The SAI replacement keeps the same ISO 15552 mounting interface, bore, stroke, output force and accessories, so it drops straight into existing fixtures. It is the current-production version of this cylinder with an upgraded piston seal.
Airtac SIJ80 Dual Axis Adjustable Cylinder SIJ80X200-100S
The AirTAC Airtac SIJ80 Dual Axis Adjustable Cylinder SIJ80X200-100S is a double-acting ISO 15552 (orig. ISO 6431) profile-barrel cylinder with a Ø80mm bore and 200mm stroke, G3/8 air ports and adjustable end cushioning. This model is discontinued — the drop-in replacement is the SAIJ80X200-100S, which matches its ISO interface, bore, stroke, force and mounting.
- BoreØ80 mm
- Stroke200 mm
- Port sizeG3/8
- Acting typeDouble acting
- Rod threadM20×1.5
- StatusDiscontinued → SAIJ80X200-100S
About the Airtac SIJ80 Dual Axis Adjustable Cylinder SIJ80X200-100S
The AirTAC SIJ80X200-100S is a discontinued double-acting single-rod ISO 15552 adjustable-stroke cylinder with a 200 mm nominal stroke. An external stop screw lets you trim the extend stroke by up to 100 mm on-site, yielding a usable 100-200 mm window. The 80 mm bore features a G3/8 port, M20x1.5 rod thread, and 36 mm adjustable cushions at each end. The drop-in replacement is the SAIJ80X200-100S, sharing the exact interface, force, and mounting.
Force output is 2513 N push and 2268 N pull at 0.5 MPa, reaching 4523 N at 0.9 MPa. Computed buyer insight: safe working load is roughly 1508 N (60% of the 0.5 MPa push), allowing a 128 kg vertical lift with a 2:1 margin. The SAIJ upgrade uses a two Y-shaped one-way piston seal for lower start-up pressure. Remember the stop screw sets end position only; it is not a load lock, so use SAIL or BSAI for held loads.
Airtac SIJ80 Dual Axis Adjustable Cylinder SIJ80X200-100S Technical Specifications
| Model | Airtac SIJ80 Dual Axis Adjustable Cylinder SIJ80X200-100S |
|---|---|
| Series | SI ISO 15552 profile cylinder (discontinued) |
| Replacement | SAIJ80X200-100S |
| Bore size | Ø80 mm |
| Stroke | 200 mm |
| Acting type | Double acting |
| Port size | G3/8 |
| Rod thread | M20×1.5 |
| Fluid | Air (filtered by 40µm element) |
|---|---|
| Operating pressure | 0.15 – 1.0 MPa |
| Proof pressure | 1.5 MPa |
| Temperature | -20 to +70 °C |
| Speed range | 30 – 800 mm/s |
| Cushion | Adjustable, 36 mm |
| Max standard stroke | Up to 1500 mm |
Specifications follow the official AirTAC SI datasheet (now discontinued). The SAIJ80X200-100S carries the same ISO 15552 ratings. Confirm against the product label before installation. Thread options: PT / G / NPT.
Theoretical Output Force (Ø80mm)
| Pressure | Push force | Pull force |
|---|---|---|
| 0.5 MPa | 2513 N | 2268 N |
| 0.7 MPa | 3519 N | — |
| Max (@1.0 MPa) | 513 kgf | |
The SAIJ80X200-100S produces the same force from the same bore — a true drop-in on output. Actual usable force is lower than theoretical; size with a margin.
Model Code: Airtac SIJ80 Dual Axis Adjustable Cylinder SIJ80X200-100S
| SI | ISO 15552 profile-barrel cylinder (discontinued). |
|---|---|
| 80 | Bore size in mm. |
| ×200 | Stroke length in mm. |
| -S | Optional built-in magnet for sensor position sensing. |
Legacy SI-family variants: SID (double rod), SIJ (adjustable stroke) — each maps to its SAI equivalent (SID→SAID, SIJ→SAIJ). Rod material: carbon steel (blank) / SUS420J2 (A) / SUS304 (B).
Where the Airtac SIJ80 Dual Axis Adjustable Cylinder SIJ80X200-100S Is Used
Variable Depth Spot Facing
Machine operators trim the extend stroke by up to 100 mm on-site to hit precise facing depths on cast parts without swapping the entire cylinder body.
Adjustable Transfer Pusher
Diverter arms use the 100-200 mm usable window to tune the push distance for varying package widths directly on the conveyor line.
Tiered Pallet Positioning
Palletizers field-tune the extend stop to engage different pallet heights, relying on the 2513 N push at 0.5 MPa to index loads accurately.
Replacing the Airtac SIJ80 Dual Axis Adjustable Cylinder SIJ80X200-100S with the SAIJ80X200-100S
To replace the discontinued SIJ80X200-100S, order the drop-in SAIJ80X200-100S, reusing your FA, LB, or TC mounts. The 100 mm adjust window is ideal for dialing in the exact extend position without machining. If sizing both ways, the 63 mm bore yields 2182 N push at 0.7 MPa, while the 100 mm bore yields 5497 N at 0.7 MPa. This -S model includes a piston magnet for legacy CS1-B/DS1-B switches; the SAIJ uses current switches. For stroke lengths of 300 mm or more, verify side-load limits to prevent rod binding.
Replacement checklist
- ✓ Same ISO 15552 interface → SAIJ80X200-100S
- ✓ Same bore / stroke / force
- ✓ Port/thread type (PT/G/NPT)
- ✓ Magnet (-S) for sensors?
- ✓ Mounting reused (FA/FB/CA/CB/CR/LB/TC)
Airtac SIJ80 Dual Axis Adjustable Cylinder SIJ80X200-100S FAQ
Yes, the SIJ80X200-100S is discontinued. The exact drop-in replacement is the SAIJ80X200-100S. It shares the identical ISO 15552 interface, 80 mm bore, 200 mm stroke, 100 mm adjust window, G3/8 port, and mounting options, but adds an upgraded two Y-shaped one-way piston seal.
The 80 mm bore provides 2513 N push and 2268 N pull at 0.5 MPa, 3518 N push at 0.7 MPa, and 4523 N push at 0.9 MPa. The external stop screw allows you to trim the extend stroke by up to 100 mm on-site, giving a usable 100-200 mm window from the 200 mm nominal stroke. The stop sets end position only and is not a load lock.
Related AirTAC SAI Cylinders
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