This model is discontinued
AirTAC has phased out the MAL series. The drop-in replacement is SAIJ80X200-40TC — same bore, stroke, output force, port and mounting, so it fits the same application. Simply order the SAIJ80X200-40TC in place of this model. The SAI replacement keeps the same ISO 15552 mounting interface, bore, stroke, output force and accessories, so it drops straight into existing fixtures. It is the current-production version of this cylinder with an upgraded piston seal.
Airtac SIJ80 Dual Axis Adjustable Cylinder SIJ80X200-40TC
The AirTAC Airtac SIJ80 Dual Axis Adjustable Cylinder SIJ80X200-40TC is a double-acting ISO 15552 (orig. ISO 6431) profile-barrel cylinder with a Ø80mm bore and 200mm stroke, G3/8 air ports and adjustable end cushioning. This model is discontinued — the drop-in replacement is the SAIJ80X200-40TC, which matches its ISO interface, bore, stroke, force and mounting.
- BoreØ80 mm
- Stroke200 mm
- Port sizeG3/8
- Acting typeDouble acting
- Rod threadM20×1.5
- StatusDiscontinued → SAIJ80X200-40TC
About the Airtac SIJ80 Dual Axis Adjustable Cylinder SIJ80X200-40TC
The AirTAC SIJ80X200-40TC is a discontinued double-acting single-rod ISO 15552 adjustable-stroke cylinder. An external stop screw lets you trim the extend stroke by up to 40 mm on-site, giving a usable 160-200 mm window from the 200 mm nominal maximum. The 80 mm bore uses a G3/8 port, M20x1.5 rod thread, and 36 mm adjustable cushions, delivering 2513 N push and 2268 N pull at 0.5 MPa. As this SIJ model is end-of-life, the exact drop-in replacement is the SAIJ80X200-40TC, retaining the same interface, force, and TC mount.
The stop screw sets the end position but is not a load lock; the cylinder drifts on air loss. For computed buyer insight, a safe working load is roughly 1508 N (60% of the 0.5 MPa push), yielding a 128 kg vertical lift with a 2:1 margin. Upgrading to the SAIJ family brings an upgraded two-piece Y-shaped piston seal for lower start-up pressure. The SAI line also adds lock variants (SAIL, BSAI) and integrated valve (SAIF) options the SI series lacked. This non-magnetic SKU cannot take a sensor.
Airtac SIJ80 Dual Axis Adjustable Cylinder SIJ80X200-40TC Technical Specifications
| Model | Airtac SIJ80 Dual Axis Adjustable Cylinder SIJ80X200-40TC |
|---|---|
| Series | SI ISO 15552 profile cylinder (discontinued) |
| Replacement | SAIJ80X200-40TC |
| Bore size | Ø80 mm |
| Stroke | 200 mm |
| Acting type | Double acting |
| Port size | G3/8 |
| Rod thread | M20×1.5 |
| Fluid | Air (filtered by 40µm element) |
|---|---|
| Operating pressure | 0.15 – 1.0 MPa |
| Proof pressure | 1.5 MPa |
| Temperature | -20 to +70 °C |
| Speed range | 30 – 800 mm/s |
| Cushion | Adjustable, 36 mm |
| Max standard stroke | Up to 1500 mm |
Specifications follow the official AirTAC SI datasheet (now discontinued). The SAIJ80X200-40TC carries the same ISO 15552 ratings. Confirm against the product label before installation. Thread options: PT / G / NPT.
Theoretical Output Force (Ø80mm)
| Pressure | Push force | Pull force |
|---|---|---|
| 0.5 MPa | 2513 N | 2268 N |
| 0.7 MPa | 3519 N | — |
| Max (@1.0 MPa) | 513 kgf | |
The SAIJ80X200-40TC produces the same force from the same bore — a true drop-in on output. Actual usable force is lower than theoretical; size with a margin.
Model Code: Airtac SIJ80 Dual Axis Adjustable Cylinder SIJ80X200-40TC
| SI | ISO 15552 profile-barrel cylinder (discontinued). |
|---|---|
| 80 | Bore size in mm. |
| ×200 | Stroke length in mm. |
| -S | Optional built-in magnet for sensor position sensing. |
Legacy SI-family variants: SID (double rod), SIJ (adjustable stroke) — each maps to its SAI equivalent (SID→SAID, SIJ→SAIJ). Rod material: carbon steel (blank) / SUS420J2 (A) / SUS304 (B).
Where the Airtac SIJ80 Dual Axis Adjustable Cylinder SIJ80X200-40TC Is Used
Variable Depth Forming Press
Dialing in the exact extend stop on-site is critical when stamping materials of inconsistent thickness, allowing the 40 mm window to tune the 200 mm stroke without re-mounting the actuator.
Adjustable Package Diverter
Sorting lines handling mixed carton heights require field stroke tuning; trimming the extend stroke prevents crushing smaller parcels while maintaining full reach for larger loads.
Tiered Pallet Positioning
Depositing goods onto varying pallet stack heights demands precise end-position adjustment, using the stop screw to shorten the extend stroke on-site for each tier configuration.
Replacing the Airtac SIJ80 Dual Axis Adjustable Cylinder SIJ80X200-40TC with the SAIJ80X200-40TC
To replace the discontinued SIJ80X200-40TC, order the drop-in SAIJ80X200-40TC, which preserves the 80 mm bore, 200 mm nominal stroke, 40 mm adjust window, G3/8 port, and TC center-mount interface. Size both ways using 0.5 MPa forces: the 63 mm bore yields 1559 N push, while the 100 mm bore yields 3927 N push. Choose the 40 mm adjust window if your end-position tuning falls within 160-200 mm; for larger trims, select a different adjust code. The TC mount provides a fixed rear clevis via the ISO 15552 mounting interface. Because this SKU lacks the -S suffix, it cannot accept a magnetic switch; add -S for legacy CS1-B/DS1-B sensor accuracy. For stroke lengths of 300 mm or more, verify side-load limits to prevent guide wear. Remember the stop screw is not a lock; for held loads use an external rod lock or pilot-operated check valve.
Replacement checklist
- ✓ Same ISO 15552 interface → SAIJ80X200-40TC
- ✓ Same bore / stroke / force
- ✓ Port/thread type (PT/G/NPT)
- ✓ Magnet (-S) for sensors?
- ✓ Mounting reused (FA/FB/CA/CB/CR/LB/TC)
Airtac SIJ80 Dual Axis Adjustable Cylinder SIJ80X200-40TC FAQ
Yes, the SIJ80X200-40TC is discontinued. The exact drop-in replacement is the SAIJ80X200-40TC. It shares the same ISO 15552 interface, 80 mm bore, 200 mm nominal stroke, 40 mm adjust window, G3/8 port, and TC mounting, ensuring a seamless swap.
The 80 mm bore provides 2513 N push and 2268 N pull at 0.5 MPa, 3518 N push at 0.7 MPa, and 4523 N push at 0.9 MPa, with a theoretical max of 513 kgf at 1.0 MPa. The external stop screw offers a 40 mm adjust window, allowing the extend stroke to be trimmed on-site from 200 mm down to 160 mm.
Related AirTAC SAI Cylinders
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