This model is discontinued
AirTAC has phased out the MAL series. The drop-in replacement is SAIJ80X275-30 — same bore, stroke, output force, port and mounting, so it fits the same application. Simply order the SAIJ80X275-30 in place of this model. The SAI replacement keeps the same ISO 15552 mounting interface, bore, stroke, output force and accessories, so it drops straight into existing fixtures. It is the current-production version of this cylinder with an upgraded piston seal.
Airtac SIJ80 Dual Axis Adjustable Cylinder SIJ80X275-30
The AirTAC Airtac SIJ80 Dual Axis Adjustable Cylinder SIJ80X275-30 is a double-acting ISO 15552 (orig. ISO 6431) profile-barrel cylinder with a Ø80mm bore and 275mm stroke, G3/8 air ports and adjustable end cushioning. This model is discontinued — the drop-in replacement is the SAIJ80X275-30, which matches its ISO interface, bore, stroke, force and mounting.
- BoreØ80 mm
- Stroke275 mm
- Port sizeG3/8
- Acting typeDouble acting
- Rod threadM20×1.5
- StatusDiscontinued → SAIJ80X275-30
About the Airtac SIJ80 Dual Axis Adjustable Cylinder SIJ80X275-30
The AirTAC SIJ80X275-30 is a discontinued double-acting single-rod ISO 15552 adjustable-stroke cylinder with an 80 mm bore and a 275 mm maximum stroke. An external stop screw lets you trim the extend stroke by up to 30 mm on-site, giving a usable extend range of 245-275 mm. It features a Ø25 mm piston rod, M20x1.5 rod-end thread, 36 mm adjustable air cushions at each end, and a fixed G3/8 port. The stop sets the end position; it is not a load lock, and a plain cylinder does not hold its load on air loss.
The exact drop-in replacement is the SAIJ80X275-30, sharing the same ISO 15552 interface, bore, force, port, and mounting. The SAIJ upgrade uses a two Y-shaped one-way piston seal for low start-up pressure and long life. Force is 2513 N push and 2268 N pull at 0.5 MPa, with a safe working load around 1508 N (about 60% of the 0.5 MPa push figure) and a vertical lift capacity of roughly 128 kg at a 2:1 margin. This SKU has no -S magnet and cannot take a magnetic switch.
Airtac SIJ80 Dual Axis Adjustable Cylinder SIJ80X275-30 Technical Specifications
| Model | Airtac SIJ80 Dual Axis Adjustable Cylinder SIJ80X275-30 |
|---|---|
| Series | SI ISO 15552 profile cylinder (discontinued) |
| Replacement | SAIJ80X275-30 |
| Bore size | Ø80 mm |
| Stroke | 275 mm |
| Acting type | Double acting |
| Port size | G3/8 |
| Rod thread | M20×1.5 |
| Fluid | Air (filtered by 40µm element) |
|---|---|
| Operating pressure | 0.15 – 1.0 MPa |
| Proof pressure | 1.5 MPa |
| Temperature | -20 to +70 °C |
| Speed range | 30 – 800 mm/s |
| Cushion | Adjustable, 36 mm |
| Max standard stroke | Up to 1500 mm |
Specifications follow the official AirTAC SI datasheet (now discontinued). The SAIJ80X275-30 carries the same ISO 15552 ratings. Confirm against the product label before installation. Thread options: PT / G / NPT.
Theoretical Output Force (Ø80mm)
| Pressure | Push force | Pull force |
|---|---|---|
| 0.5 MPa | 2513 N | 2268 N |
| 0.7 MPa | 3519 N | — |
| Max (@1.0 MPa) | 513 kgf | |
The SAIJ80X275-30 produces the same force from the same bore — a true drop-in on output. Actual usable force is lower than theoretical; size with a margin.
Model Code: Airtac SIJ80 Dual Axis Adjustable Cylinder SIJ80X275-30
| SI | ISO 15552 profile-barrel cylinder (discontinued). |
|---|---|
| 80 | Bore size in mm. |
| ×275 | Stroke length in mm. |
| -S | Optional built-in magnet for sensor position sensing. |
Legacy SI-family variants: SID (double rod), SIJ (adjustable stroke) — each maps to its SAI equivalent (SID→SAID, SIJ→SAIJ). Rod material: carbon steel (blank) / SUS420J2 (A) / SUS304 (B).
Where the Airtac SIJ80 Dual Axis Adjustable Cylinder SIJ80X275-30 Is Used
Press Fit Tuning
Adjusting the extend stop on-site by up to 30 mm allows operators to fine-tune the pressing depth of bearings without re-mounting the entire ISO 15552 cylinder assembly.
Variable Length Diverter
A diverting gate on a conveyor can be retracted or extended within the 245-275 mm window to accommodate different package sizes on the fly.
Adjustable End Stop
Pallet positioning stops benefit from the external screw to alter the final resting position by up to 30 mm for varied pallet footprints.
Replacing the Airtac SIJ80 Dual Axis Adjustable Cylinder SIJ80X275-30 with the SAIJ80X275-30
To replace the discontinued SIJ80X275-30, order the drop-in SAIJ80X275-30, which matches the 80 mm bore, 275 mm stroke, 30 mm adjust window, G3/8 port, and ISO 15552 mounting. When sizing both ways, the neighbouring 63 mm bore yields 1559 N push at 0.5 MPa, while the 100 mm bore yields 3927 N push at 0.5 MPa. Choose the 30 mm adjust window if you need to trim the extend stroke by up to 30 mm on-site; the nominal 275 mm stroke remains the maximum. Mounting options include Basic, FA, LB, and TC. Because this SKU lacks the -S suffix, it has no magnet and cannot support legacy CS1-B or DS1-B sensors. For strokes of 300 mm or longer, verify side-load guidance to prevent rod drift. For load-holding without live air, use an external rod lock, a pilot-operated check valve, or the SAIL/BSAI lock variant.
Replacement checklist
- ✓ Same ISO 15552 interface → SAIJ80X275-30
- ✓ Same bore / stroke / force
- ✓ Port/thread type (PT/G/NPT)
- ✓ Magnet (-S) for sensors?
- ✓ Mounting reused (FA/FB/CA/CB/CR/LB/TC)
Airtac SIJ80 Dual Axis Adjustable Cylinder SIJ80X275-30 FAQ
Yes, the SIJ80X275-30 is discontinued. The exact drop-in replacement is the SAIJ80X275-30, which shares the same 80 mm bore, 275 mm stroke, 30 mm adjust window, G3/8 port, and ISO 15552 mounting interface. The SAIJ family also features an upgraded two Y-shaped one-way piston seal for lower start-up pressure and longer life.
This 80 mm bore cylinder delivers 2513 N push and 2268 N pull at 0.5 MPa, 3518 N push at 0.7 MPa, and 4523 N push at 0.9 MPa, with a theoretical max of 513 kgf at 1.0 MPa. The external stop screw provides a 30 mm adjust window, allowing you to trim the extend stroke from the 275 mm maximum down to 245 mm on-site. The stop sets end position and is not a load lock.
Related AirTAC SAI Cylinders
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