This model is discontinued
AirTAC has phased out the MAL series. The drop-in replacement is SAIJ80X500-10S — same bore, stroke, output force, port and mounting, so it fits the same application. Simply order the SAIJ80X500-10S in place of this model. The SAI replacement keeps the same ISO 15552 mounting interface, bore, stroke, output force and accessories, so it drops straight into existing fixtures. It is the current-production version of this cylinder with an upgraded piston seal.
Airtac SIJ80 Dual Axis Adjustable Cylinder SIJ80X500-10S
The AirTAC Airtac SIJ80 Dual Axis Adjustable Cylinder SIJ80X500-10S is a double-acting ISO 15552 (orig. ISO 6431) profile-barrel cylinder with a Ø80mm bore and 500mm stroke, G3/8 air ports and adjustable end cushioning. This model is discontinued — the drop-in replacement is the SAIJ80X500-10S, which matches its ISO interface, bore, stroke, force and mounting.
- BoreØ80 mm
- Stroke500 mm
- Port sizeG3/8
- Acting typeDouble acting
- Rod threadM20×1.5
- StatusDiscontinued → SAIJ80X500-10S
About the Airtac SIJ80 Dual Axis Adjustable Cylinder SIJ80X500-10S
The AirTAC SIJ80X500-10S is a double-acting single-rod ISO 15552 adjustable-stroke cylinder. An external stop screw lets you trim the extend stroke by up to 10 mm on-site, yielding a usable 490-500 mm stroke from the 500 mm nominal maximum. The 80 mm bore features a 25 mm rod, M20x1.5 thread, G3/8 port, and 36 mm adjustable cushions. It delivers 2513 N push and 2268 N pull at 0.5 MPa, reaching 4523 N at 0.9 MPa. This SIJ model is discontinued; the exact drop-in replacement is the SAIJ80X500-10S.
The SAIJ successor retains the ISO 15552 mounting interface and introduces an upgraded piston seal with two Y-shaped one-way elements for lower start-up pressure and longer life. For sizing, the 0.5 MPa safe working load is roughly 1508 N (60% of push), translating to a 128 kg vertical lift with a 2:1 margin. The stop screw sets the end position but is not a load lock; drift occurs on air loss. The -S suffix provides a piston magnet for legacy CS1-B/DS1-B sensors.
Airtac SIJ80 Dual Axis Adjustable Cylinder SIJ80X500-10S Technical Specifications
| Model | Airtac SIJ80 Dual Axis Adjustable Cylinder SIJ80X500-10S |
|---|---|
| Series | SI ISO 15552 profile cylinder (discontinued) |
| Replacement | SAIJ80X500-10S |
| Bore size | Ø80 mm |
| Stroke | 500 mm |
| Acting type | Double acting |
| Port size | G3/8 |
| Rod thread | M20×1.5 |
| Fluid | Air (filtered by 40µm element) |
|---|---|
| Operating pressure | 0.15 – 1.0 MPa |
| Proof pressure | 1.5 MPa |
| Temperature | -20 to +70 °C |
| Speed range | 30 – 800 mm/s |
| Cushion | Adjustable, 36 mm |
| Max standard stroke | Up to 1500 mm |
Specifications follow the official AirTAC SI datasheet (now discontinued). The SAIJ80X500-10S carries the same ISO 15552 ratings. Confirm against the product label before installation. Thread options: PT / G / NPT.
Theoretical Output Force (Ø80mm)
| Pressure | Push force | Pull force |
|---|---|---|
| 0.5 MPa | 2513 N | 2268 N |
| 0.7 MPa | 3519 N | — |
| Max (@1.0 MPa) | 513 kgf | |
The SAIJ80X500-10S produces the same force from the same bore — a true drop-in on output. Actual usable force is lower than theoretical; size with a margin.
Model Code: Airtac SIJ80 Dual Axis Adjustable Cylinder SIJ80X500-10S
| SI | ISO 15552 profile-barrel cylinder (discontinued). |
|---|---|
| 80 | Bore size in mm. |
| ×500 | Stroke length in mm. |
| -S | Optional built-in magnet for sensor position sensing. |
Legacy SI-family variants: SID (double rod), SIJ (adjustable stroke) — each maps to its SAI equivalent (SID→SAID, SIJ→SAIJ). Rod material: carbon steel (blank) / SUS420J2 (A) / SUS304 (B).
Where the Airtac SIJ80 Dual Axis Adjustable Cylinder SIJ80X500-10S Is Used
Press Fit Calibration
Needs field stroke tuning to dial in the exact 490-500 mm extend position for seating bearings without over-traveling.
Pallet Stopper Gate
Requires trimming the extend stroke by up to 10 mm on-site to align the stop gate perfectly with varying pallet heights.
Packaging Flap Closure
Needs adjustable end-position tuning to ensure carton flaps close securely without crushing the contents.
Replacing the Airtac SIJ80 Dual Axis Adjustable Cylinder SIJ80X500-10S with the SAIJ80X500-10S
To replace the discontinued SIJ80X500-10S, order the drop-in SAIJ80X500-10S, matching the 80 mm bore, 500 mm stroke, 10 mm adjust window, and G3/8 port. When sizing both ways, the neighboring 63 mm bore yields 1559 N push at 0.5 MPa, while the 100 mm bore yields 3927 N. Choose the 10 mm adjust window if you need micro-corrections to the extend end position. Mounting options include FA, LB, and TC brackets. The -S suffix ensures a piston magnet is present. Because the 500 mm stroke is long, verify side-load conditions and use external guides to prevent rod bending.
Replacement checklist
- ✓ Same ISO 15552 interface → SAIJ80X500-10S
- ✓ Same bore / stroke / force
- ✓ Port/thread type (PT/G/NPT)
- ✓ Magnet (-S) for sensors?
- ✓ Mounting reused (FA/FB/CA/CB/CR/LB/TC)
Airtac SIJ80 Dual Axis Adjustable Cylinder SIJ80X500-10S FAQ
Yes, the SIJ80X500-10S is discontinued. The exact drop-in replacement is the SAIJ80X500-10S, which shares the same ISO 15552 interface, 80 mm bore, 500 mm stroke, 10 mm adjust window, and G3/8 port.
The 80 mm bore delivers 2513 N push and 2268 N pull at 0.5 MPa, 3518 N at 0.7 MPa, and 4523 N at 0.9 MPa. The external stop screw provides a 10 mm adjust window (usable extend stroke 490-500 mm).
Related AirTAC SAI Cylinders
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