This model is discontinued
AirTAC has phased out the MAL series. You can still order this code here: we ship the direct replacement B06-MBL25X80U, with the same bore, stroke, output force, port and mounting, so it fits the same application. The MBL replacement upgrades to a riveted rolling-packed body and the current CMSG / DMSG / EMSG sensor switches (the MAL used CS1-M / DS1-M).
Airtac B06-MAL Battery-Specific Pneumatic Cylinder B06-MAL25X80U
The AirTAC B06-MAL Battery-Specific Pneumatic Cylinder B06-MAL25X80U is a double-acting aluminum-barrel mini round cylinder with a Ø25mm bore and 80mm stroke, G1/8 air ports and a fixed rubber bumper. This model is discontinued — the direct replacement is the B06-MBL25X80U, which matches its bore, stroke, force and mounting.
- BoreØ25 mm
- Stroke80 mm
- Port sizeG1/8
- Acting typeDouble acting
- Rod threadM10×1.25
- StatusDiscontinued → B06-MBL25X80U
- No minimum order. A single piece can be ordered.
- Ready in 3–5 business days. That is the time we take to process the order and hand it to the carrier. Transit time after that depends on the destination.
About the Airtac B06-MAL Battery-Specific Pneumatic Cylinder B06-MAL25X80U
The AirTAC B06-MAL25X80U is a discontinued compact double-acting aluminum mini round cylinder engineered for battery manufacturing lines. The "B06-" prefix designates it as AirTAC's battery-dedicated variant, mechanically identical to the standard MAL25X80U. Delivering 245 N of push force at 0.5 MPa, it is now replaced by the MBL25X80U direct upgrade, which matches the original bore, stroke, port, and U flat-end back cover.
This legacy model features a threaded front and rear cover body, whereas the modern MBL uses a riveted rolling-packed body. The bore 25 cylinder uses a G1/8 port and a Ø10 mm carbon-steel rod with 20 um hard-chrome plating. Because this specific SKU lacks the -S magnet option, it cannot accept a position sensor. End-stroke energy is absorbed solely by a fixed rubber bumper, not an adjustable cushion.
Airtac B06-MAL Battery-Specific Pneumatic Cylinder B06-MAL25X80U Technical Specifications
| Model | Airtac B06-MAL Battery-Specific Pneumatic Cylinder B06-MAL25X80U |
|---|---|
| Series | MAL aluminum-barrel mini round cylinder (discontinued) |
| Replacement | B06-MBL25X80U |
| Bore size | Ø25 mm |
| Stroke | 80 mm |
| Acting type | Double acting |
| Port size | G1/8 |
| Rod thread | M10×1.25 |
| Fluid | Air (filtered by 40µm element) |
|---|---|
| Operating pressure | 0.1 – 1.0 MPa |
| Proof pressure | 1.5 MPa |
| Temperature | -20 to +70 °C |
| Speed range | 30 – 800 mm/s |
| Cushion | Fixed rubber bumper |
| Max standard stroke | Up to 500 mm |
Specifications follow the official AirTAC MAL datasheet (now discontinued). The B06-MBL25X80U carries the same ratings. Confirm against the product label before installation. Thread options: PT / G / NPT.
Theoretical Output Force (Ø25mm)
| Pressure | Push force | Pull force |
|---|---|---|
| 0.5 MPa | 245 N | 206 N |
| 0.7 MPa | 344 N | — |
| Max (@1.0 MPa) | 50 kgf | |
The B06-MBL25X80U produces the same force from the same bore. Actual usable force is lower than theoretical; size with a margin.
Model Code: Airtac B06-MAL Battery-Specific Pneumatic Cylinder B06-MAL25X80U
| MAL | Aluminum-barrel mini round cylinder, double acting (discontinued). |
|---|---|
| 25 | Bore size in mm (20/25/32/40). |
| ×80 | Stroke length in mm. |
| S | Optional magnet for a CS1-M / DS1-M sensor (MBL uses CMSG/DMSG/EMSG). |
| CA / U / CM | Back cover: CA pivot, U flat-end or CM round-end. |
Replacement mapping: MAL → MBL, MSAL → MSBL, MTAL → MTBL, MALD → MBLD, MALJ → MBLJ.
Where the Airtac B06-MAL Battery-Specific Pneumatic Cylinder B06-MAL25X80U Is Used
Battery Cell Stacking
Provides 245 N of push force at 0.5 MPa to align and press prismatic battery cells into modules during automated stacking processes.
Tab Welding Clamp
Uses the 80 mm stroke to extend and hold battery tabs firmly in place under the welding head for consistent electrical connections.
Pack Diverting
Acts as a compact diverter arm on battery pack assembly conveyors, using its 206 N pull force to retract quickly between cycles.
Replacing the Airtac B06-MAL Battery-Specific Pneumatic Cylinder B06-MAL25X80U with B06-MBL25X80U
To replace the B06-MAL25X80U, order the MBL25X80U. Confirm the U flat-end back cover for rigid mounting and the PT tapered port thread. If you require position sensing, you must step up to an -S designated MBL model, which will require upgrading to the current CMSG/DMSG/EMSG sensor family rather than the legacy CS1-M/DS1-M switches.
For sizing flexibility, stepping down to a 20 mm bore drops the 0.5 MPa push force to 157 N, while stepping up to a 32 mm bore increases it to 402 N. Note that a plain bumper does not hold a load if air pressure drops; for vertical battery cell handling, add an external rod lock. If end-of-stroke shock is an issue, the current-line MBLC offers an adjustable air cushion the MAL lacks.
Upgrade checklist
- ✓ Order the B06-MBL25X80U (same bore/stroke/force)
- ✓ Same G1/8 port and mounting accessories
- ✓ Sensor: swap CS1-M/DS1-M → CMSG/DMSG/EMSG
- ✓ Need a cushion? use MBLC (adjustable air cushion)
- ✓ Confirm back cover (CA / U) and thread (PT/NPT/G)
Installation & Maintenance Notes
- check Use clean air filtered to 40µm or finer.
- check Keep within 0.1 – 1.0 MPa operating pressure.
- check Avoid side load on the piston rod.
- check Front/rear covers are threaded — not intended for field disassembly.
- check Use the correct mounting accessory (LB / FA / SDB) and back cover (CA / U / CM).
- check For new builds, specify the B06-MBL25X80U instead of this discontinued model.
Airtac B06-MAL Battery-Specific Pneumatic Cylinder B06-MAL25X80U FAQ
Yes, the B06-MAL25X80U battery-manufacturing dedicated cylinder is discontinued. The direct replacement is the MBL25X80U, which offers the same 25 mm bore, 80 mm stroke, G1/8 port, and U flat-end back cover. The B06- prefix simply denoted the battery industry application and does not change the physical specs.
At 0.5 MPa, it delivers 245 N push and 206 N pull; at 0.7 MPa, push is 343 N, with a maximum theoretical force of 50 kgf at 1.0 MPa. This specific SKU lacks a magnet, so it cannot accept a position sensor. If you need sensing on the MBL replacement, you must order the -S version and use CMSG/DMSG/EMSG switches.
Authorized Export Seller
Genuine AirTAC parts produced by AirTAC factory.
Direct Upgrade
The B06-MBL25X80U replaces this model 1:1.
Fast Dispatch
MBL replacements are processed and dispatched in 3-5 business days.
Fast Reply
Most inquiries answered within 7-8 hours.
Recommended AirTAC MBL Replacements
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