This model is discontinued
AirTAC has phased out the MAL series. The drop-in replacement is MBL25X120SCM — same bore, stroke, output force, port and mounting, so it fits the same application. Simply order the MBL25X120SCM in place of this model. The MBL replacement upgrades to a riveted rolling-packed body and the current CMSG / DMSG / EMSG sensor switches (the MAL used CS1-M / DS1-M).
Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X120SCM
The AirTAC Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X120SCM is a double-acting aluminum-barrel mini round cylinder with a Ø25mm bore and 120mm stroke, G1/8 air ports and a fixed rubber bumper. This model is discontinued — the drop-in replacement is the MBL25X120SCM, which matches its bore, stroke, force and mounting.
- BoreØ25 mm
- Stroke120 mm
- Port sizeG1/8
- Acting typeDouble acting
- Rod threadM10×1.25
- StatusDiscontinued → MBL25X120SCM
About the Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X120SCM
The AirTAC MAL25X120SCM is a discontinued double-acting aluminum mini round cylinder. It delivers 245 N of push force and 206 N of pull force at 0.5 MPa, utilizing a 25 mm bore and a 120 mm stroke. The direct drop-in replacement is the MBL25X120SCM, which matches the original bore, stroke, output force, G1/8 port, and CM round-end back cover exactly.
This legacy SKU includes a built-in magnet (-S) for position sensing, originally designed for CS1-M or DS1-M switches. When upgrading to the MBL series, you must switch to the current CMSG, DMSG, or EMSG sensor family. The original MAL featured threaded front and back covers, whereas the modern MBL utilizes a riveted rolling-packed body. Both designs rely on a fixed rubber bumper for end-of-stroke deceleration rather than an adjustable air cushion.
Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X120SCM Technical Specifications
| Model | Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X120SCM |
|---|---|
| Series | MAL aluminum-barrel mini round cylinder (discontinued) |
| Replacement | MBL25X120SCM |
| Bore size | Ø25 mm |
| Stroke | 120 mm |
| Acting type | Double acting |
| Port size | G1/8 |
| Rod thread | M10×1.25 |
| Fluid | Air (filtered by 40µm element) |
|---|---|
| Operating pressure | 0.1 – 1.0 MPa |
| Proof pressure | 1.5 MPa |
| Temperature | -20 to +70 °C |
| Speed range | 30 – 800 mm/s |
| Cushion | Fixed rubber bumper |
| Max standard stroke | Up to 500 mm |
Specifications follow the official AirTAC MAL datasheet (now discontinued). The MBL25X120SCM carries the same ratings. Confirm against the product label before installation. Thread options: PT / G / NPT.
Theoretical Output Force (Ø25mm)
| Pressure | Push force | Pull force |
|---|---|---|
| 0.5 MPa | 245 N | 206 N |
| 0.7 MPa | 344 N | — |
| Max (@1.0 MPa) | 50 kgf | |
The MBL25X120SCM produces the same force from the same bore — a true drop-in on output. Actual usable force is lower than theoretical; size with a margin.
Model Code: Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X120SCM
| MAL | Aluminum-barrel mini round cylinder, double acting (discontinued). |
|---|---|
| 25 | Bore size in mm (20/25/32/40). |
| ×120 | Stroke length in mm. |
| S | Optional magnet for a CS1-M / DS1-M sensor (MBL uses CMSG/DMSG/EMSG). |
| CA / U / CM | Back cover: CA pivot, U flat-end or CM round-end. |
Replacement mapping: MAL → MBL, MSAL → MSBL, MTAL → MTBL, MALD → MBLD, MALJ → MBLJ.
Where the Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X120SCM Is Used
Textile Loom Guide
Shifts a yarn guide bracket across a 120 mm path, utilizing the 245 N push force to maintain tension while the CM round-end absorbs pivot stress.
PCB Test Socket
Drives a 25 mm bore probe head down onto circuit boards, relying on the -S magnet and DS1-M switch for precise 120 mm travel endpoint detection.
Bottle Sorting Diverter
Extends a small flap to route plastic bottles on a packaging line, where the lightweight aluminum body and 206 N pull force retract the gate quickly.
Replacing the Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X120SCM with MBL25X120SCM
To replace the MAL25X120SCM, order the MBL25X120SCM. Verify your 10 mm rod-end thread (M10x1.25) and the default PT tapered port thread. Because this SKU includes the -S magnet, plan to upgrade your CS1-M or DS1-M sensors to the CMSG, DMSG, or EMSG series. The CM round-end back cover requires a mating clevis or joint to accommodate arcing motion.
If you need to adjust force capacity, step down to the 20 mm bore (157 N push at 0.5 MPa) or up to the 32 mm bore (402 N push at 0.5 MPa). At 120 mm of stroke, the 10 mm carbon-steel rod has limited side-load tolerance, so use the CM pivot to absorb angular stress or add an external guide. The fixed rubber bumper is not a position lock; if you need adjustable end-cushioning, step up to the MBLC variant on the current line.
Upgrade checklist
- ✓ Order the MBL25X120SCM (same bore/stroke/force)
- ✓ Same G1/8 port and mounting accessories
- ✓ Sensor: swap CS1-M/DS1-M → CMSG/DMSG/EMSG
- ✓ Need a cushion? use MBLC (adjustable air cushion)
- ✓ Confirm back cover (CA / U) and thread (PT/NPT/G)
Installation & Maintenance Notes
- check Use clean air filtered to 40µm or finer.
- check Keep within 0.1 – 1.0 MPa operating pressure.
- check Avoid side load on the piston rod.
- check Front/rear covers are threaded — not intended for field disassembly.
- check Use the correct mounting accessory (LB / FA / SDB) and back cover (CA / U / CM).
- check For new builds, specify the MBL25X120SCM instead of this discontinued model.
Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X120SCM FAQ
Yes, the MAL25X120SCM is discontinued. The exact drop-in replacement is the MBL25X120SCM, which matches the 25 mm bore, 120 mm stroke, CM round-end cover, G1/8 port, and mounting dimensions. You must upgrade your sensors from the old CS1-M or DS1-M to the modern CMSG, DMSG, or EMSG series.
At 0.5 MPa, it provides 245 N of push force and 206 N of pull force. At 0.7 MPa, the push force is 343 N, with a theoretical maximum of 50 kgf at 1.0 MPa. It uses a fixed rubber bumper for end-of-stroke deceleration and does not feature an adjustable air cushion.
Authorized Export Seller
Genuine AirTAC parts produced by AirTAC factory.
Drop-in Upgrade
The MBL25X120SCM replaces this model 1:1.
Fast Dispatch
MBL replacements usually ship in 3-4 days.
Fast Reply
Most inquiries answered within 7-8 hours.
Recommended AirTAC MBL Replacements
Request a Quote (Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X120SCM → MBL25X120SCM)
Tell us the quantity and destination — we quote the drop-in MBL25X120SCM replacement with price, stock and lead time, usually within 7-8 hours.