This model is discontinued
AirTAC has phased out the MAL series. The drop-in replacement is MBL25X30CA — same bore, stroke, output force, port and mounting, so it fits the same application. Simply order the MBL25X30CA in place of this model. The MBL replacement upgrades to a riveted rolling-packed body and the current CMSG / DMSG / EMSG sensor switches (the MAL used CS1-M / DS1-M).
Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X30CA
The AirTAC Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X30CA is a double-acting aluminum-barrel mini round cylinder with a Ø25mm bore and 30mm stroke, G1/8 air ports and a fixed rubber bumper. This model is discontinued — the drop-in replacement is the MBL25X30CA, which matches its bore, stroke, force and mounting.
- BoreØ25 mm
- Stroke30 mm
- Port sizeG1/8
- Acting typeDouble acting
- Rod threadM10×1.25
- StatusDiscontinued → MBL25X30CA
About the Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X30CA
The AirTAC MAL25X30CA is a discontinued double-acting aluminum mini round cylinder with a 25mm bore and 30mm stroke, delivering 245N of push force at 0.5 MPa. It is directly replaced by the MBL25X30CA. The original MAL body relied on threaded front and back covers, whereas the current MBL upgrade utilizes a riveted rolling-packed body for equally robust performance. This specific SKU features a CA pivot back cover, designed to swing on a pin to accommodate arcing loads.
Because this configuration lacks the -S magnet option, it cannot accept a position sensor. The piston relies on a heterogeneous two-way seal that retains grease, and the carbon-steel rod features 20um hard-chrome plating guided by a self-lubricating front-cover bearing. It uses a fixed rubber bumper to soften end-of-stroke impacts rather than an adjustable air cushion.
Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X30CA Technical Specifications
| Model | Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X30CA |
|---|---|
| Series | MAL aluminum-barrel mini round cylinder (discontinued) |
| Replacement | MBL25X30CA |
| Bore size | Ø25 mm |
| Stroke | 30 mm |
| Acting type | Double acting |
| Port size | G1/8 |
| Rod thread | M10×1.25 |
| Fluid | Air (filtered by 40µm element) |
|---|---|
| Operating pressure | 0.1 – 1.0 MPa |
| Proof pressure | 1.5 MPa |
| Temperature | -20 to +70 °C |
| Speed range | 30 – 800 mm/s |
| Cushion | Fixed rubber bumper |
| Max standard stroke | Up to 500 mm |
Specifications follow the official AirTAC MAL datasheet (now discontinued). The MBL25X30CA carries the same ratings. Confirm against the product label before installation. Thread options: PT / G / NPT.
Theoretical Output Force (Ø25mm)
| Pressure | Push force | Pull force |
|---|---|---|
| 0.5 MPa | 245 N | 206 N |
| 0.7 MPa | 344 N | — |
| Max (@1.0 MPa) | 50 kgf | |
The MBL25X30CA produces the same force from the same bore — a true drop-in on output. Actual usable force is lower than theoretical; size with a margin.
Model Code: Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X30CA
| MAL | Aluminum-barrel mini round cylinder, double acting (discontinued). |
|---|---|
| 25 | Bore size in mm (20/25/32/40). |
| ×30 | Stroke length in mm. |
| S | Optional magnet for a CS1-M / DS1-M sensor (MBL uses CMSG/DMSG/EMSG). |
| CA / U / CM | Back cover: CA pivot, U flat-end or CM round-end. |
Replacement mapping: MAL → MBL, MSAL → MSBL, MTAL → MTBL, MALD → MBLD, MALJ → MBLJ.
Where the Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X30CA Is Used
Textile Loom Guide
Pivots a yarn guide arm on a clevis pin to rapidly shift thread layers, utilizing the 245N push force and CA swing capability to handle arcing motion without binding.
PCB Depaneling Gate
Actuates a small routing gate on an electronics assembly line, where the compact 30mm stroke and self-lubricating bearing provide fast, debris-free cycling.
Pouch Sealing Flap
Swings a diverter flap on a packaging conveyor to route sealed pouches, relying on the CA pivot to absorb lateral inertia during high-speed redirection.
Replacing the Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X30CA with MBL25X30CA
To replace the discontinued MAL25X30CA, order the exact drop-in MBL25X30CA, which matches the 25mm bore, 30mm stroke, G1/8 port, PT thread, and CA pivot mounting. When sizing, stepping down to the 20mm bore yields 157N push at 0.5 MPa, while stepping up to the 32mm bore provides 402N. Note that this non-magnet SKU cannot support a sensor; if detection is needed, order an MBL25X30SCA and migrate to the current CMSG/DMSG/EMSG switch family. The fixed rubber bumper is not a lock; if you need to hold a vertical load without drifting, add an external rod lock. For end-of-stroke deceleration control, consider the MBLC series which adds an adjustable air cushion.
Upgrade checklist
- ✓ Order the MBL25X30CA (same bore/stroke/force)
- ✓ Same G1/8 port and mounting accessories
- ✓ Sensor: swap CS1-M/DS1-M → CMSG/DMSG/EMSG
- ✓ Need a cushion? use MBLC (adjustable air cushion)
- ✓ Confirm back cover (CA / U) and thread (PT/NPT/G)
Installation & Maintenance Notes
- check Use clean air filtered to 40µm or finer.
- check Keep within 0.1 – 1.0 MPa operating pressure.
- check Avoid side load on the piston rod.
- check Front/rear covers are threaded — not intended for field disassembly.
- check Use the correct mounting accessory (LB / FA / SDB) and back cover (CA / U / CM).
- check For new builds, specify the MBL25X30CA instead of this discontinued model.
Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X30CA FAQ
Yes, the MAL25X30CA is discontinued. The exact drop-in replacement is the MBL25X30CA, which offers the same 25mm bore, 30mm stroke, 245N push force at 0.5 MPa, G1/8 port, and CA pivot mounting.
At 0.5 MPa it provides 245N push and 206N pull; at 0.7 MPa push is 343N, with a maximum theoretical force of 50 kgf at 1.0 MPa. Because this specific SKU lacks the -S magnet, it cannot accept CS1-M or DS1-M position sensors.
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Drop-in Upgrade
The MBL25X30CA replaces this model 1:1.
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MBL replacements usually ship in 3-4 days.
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Most inquiries answered within 7-8 hours.
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