This model is discontinued
AirTAC has phased out the MAL series. The drop-in replacement is MBL25X6CA — same bore, stroke, output force, port and mounting, so it fits the same application. Simply order the MBL25X6CA in place of this model. The MBL replacement upgrades to a riveted rolling-packed body and the current CMSG / DMSG / EMSG sensor switches (the MAL used CS1-M / DS1-M).
Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X6CA
The AirTAC Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X6CA is a double-acting aluminum-barrel mini round cylinder with a Ø25mm bore and 6mm stroke, G1/8 air ports and a fixed rubber bumper. This model is discontinued — the drop-in replacement is the MBL25X6CA, which matches its bore, stroke, force and mounting.
- BoreØ25 mm
- Stroke6 mm
- Port sizeG1/8
- Acting typeDouble acting
- Rod threadM10×1.25
- StatusDiscontinued → MBL25X6CA
About the Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X6CA
The AirTAC MAL25X6CA is a discontinued compact double-acting aluminum mini round cylinder. Delivering 245 N of push force at 0.5 MPa, it features a 25 mm bore, a 6 mm stroke, and a G1/8 port. Because this legacy unit has a CA pivot back cover, it is designed to swing on a pin to accommodate arcing loads. The exact drop-in replacement is the MBL25X6CA, which matches the bore, stroke, output force, port size, and mounting accessory.
The original MAL body uses threaded front and back covers, whereas the current MBL upgrade features a riveted rolling-packed body for equally durable aluminum construction. This specific SKU lacks the -S magnet option, meaning it cannot accept a position sensor; if detection is required, order the MBL25X6SCA and use the modern CMSG, DMSG, or EMSG switches instead of the legacy CS1-M or DS1-M. The piston relies on a heterogeneous two-way seal that retains grease, and the carbon-steel rod has 20 um hard chrome plating to resist wear.
Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X6CA Technical Specifications
| Model | Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X6CA |
|---|---|
| Series | MAL aluminum-barrel mini round cylinder (discontinued) |
| Replacement | MBL25X6CA |
| Bore size | Ø25 mm |
| Stroke | 6 mm |
| Acting type | Double acting |
| Port size | G1/8 |
| Rod thread | M10×1.25 |
| Fluid | Air (filtered by 40µm element) |
|---|---|
| Operating pressure | 0.1 – 1.0 MPa |
| Proof pressure | 1.5 MPa |
| Temperature | -20 to +70 °C |
| Speed range | 30 – 800 mm/s |
| Cushion | Fixed rubber bumper |
| Max standard stroke | Up to 500 mm |
Specifications follow the official AirTAC MAL datasheet (now discontinued). The MBL25X6CA carries the same ratings. Confirm against the product label before installation. Thread options: PT / G / NPT.
Theoretical Output Force (Ø25mm)
| Pressure | Push force | Pull force |
|---|---|---|
| 0.5 MPa | 245 N | 206 N |
| 0.7 MPa | 344 N | — |
| Max (@1.0 MPa) | 50 kgf | |
The MBL25X6CA produces the same force from the same bore — a true drop-in on output. Actual usable force is lower than theoretical; size with a margin.
Model Code: Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X6CA
| MAL | Aluminum-barrel mini round cylinder, double acting (discontinued). |
|---|---|
| 25 | Bore size in mm (20/25/32/40). |
| ×6 | Stroke length in mm. |
| S | Optional magnet for a CS1-M / DS1-M sensor (MBL uses CMSG/DMSG/EMSG). |
| CA / U / CM | Back cover: CA pivot, U flat-end or CM round-end. |
Replacement mapping: MAL → MBL, MSAL → MSBL, MTAL → MTBL, MALD → MBLD, MALJ → MBLJ.
Where the Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X6CA Is Used
Pick-and-Place Grippers
Drives the short 6 mm jaw opening and closing motion on pneumatic grippers handling small electronic components, utilizing the 245 N push force for secure grips.
Sorting Diverter Arms
Pivots a small diverter arm on a packaging conveyor line, where the CA clevis mount accommodates the arcing motion needed to push light cartons.
PCB Test Fixtures
Applies precise 6 mm downward pressure for electrical probe testing on printed circuit board assembly lines, ensuring contact without damaging the board.
Replacing the Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X6CA with MBL25X6CA
To replace the MAL25X6CA, order the MBL25X6CA. Confirm the 25 mm bore, 6 mm stroke, PT tapered port thread, and CA clevis back cover are correct for your mounting pin. This cylinder provides 245 N push and 206 N pull at 0.5 MPa. If you need less force, step down to the 20 mm bore (157 N push @0.5 MPa); if you need more force, step up to the 32 mm bore (402 N push @0.5 MPa). Because this is a non-magnetized SKU, you cannot track rod position. Note that the fixed rubber bumper softens end-of-stroke impacts but does not lock the rod. If air is lost, the load drifts, so use an external rod lock or pilot-operated check valve for position holding. If you need an adjustable air cushion, look at the MBLC series on the current line.
Upgrade checklist
- ✓ Order the MBL25X6CA (same bore/stroke/force)
- ✓ Same G1/8 port and mounting accessories
- ✓ Sensor: swap CS1-M/DS1-M → CMSG/DMSG/EMSG
- ✓ Need a cushion? use MBLC (adjustable air cushion)
- ✓ Confirm back cover (CA / U) and thread (PT/NPT/G)
Installation & Maintenance Notes
- check Use clean air filtered to 40µm or finer.
- check Keep within 0.1 – 1.0 MPa operating pressure.
- check Avoid side load on the piston rod.
- check Front/rear covers are threaded — not intended for field disassembly.
- check Use the correct mounting accessory (LB / FA / SDB) and back cover (CA / U / CM).
- check For new builds, specify the MBL25X6CA instead of this discontinued model.
Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X6CA FAQ
Yes, the MAL25X6CA is discontinued. The exact drop-in replacement is the MBL25X6CA, which offers the same 25 mm bore, 6 mm stroke, G1/8 port, CA pivot mount, and output force. You will need to order the MBL25X6CA for a direct physical swap.
At 0.5 MPa, it provides 245 N push and 206 N pull force. At 0.7 MPa, push is 343 N, with a maximum theoretical force of 50 kgf at 1.0 MPa. Because this specific SKU lacks the -S magnet, it cannot accept a position sensor.
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Genuine AirTAC parts produced by AirTAC factory.
Drop-in Upgrade
The MBL25X6CA replaces this model 1:1.
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MBL replacements usually ship in 3-4 days.
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Most inquiries answered within 7-8 hours.
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