This model is discontinued
AirTAC has phased out the MAL series. The drop-in replacement is MBL25X85CA — same bore, stroke, output force, port and mounting, so it fits the same application. Simply order the MBL25X85CA in place of this model. The MBL replacement upgrades to a riveted rolling-packed body and the current CMSG / DMSG / EMSG sensor switches (the MAL used CS1-M / DS1-M).
Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X85CA
The AirTAC Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X85CA is a double-acting aluminum-barrel mini round cylinder with a Ø25mm bore and 85mm stroke, G1/8 air ports and a fixed rubber bumper. This model is discontinued — the drop-in replacement is the MBL25X85CA, which matches its bore, stroke, force and mounting.
- BoreØ25 mm
- Stroke85 mm
- Port sizeG1/8
- Acting typeDouble acting
- Rod threadM10×1.25
- StatusDiscontinued → MBL25X85CA
About the Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X85CA
The AirTAC MAL25X85CA is a discontinued double-acting aluminum mini round cylinder with a 25 mm bore and 85 mm stroke. It delivers 245 N of push force and 206 N of pull force at 0.5 MPa. AirTAC replaced this legacy unit with the MBL25X85CA, a drop-in alternative that matches the exact bore, stroke, output, G1/8 port, and CA pivot mounting for seamless retrofitting.
This specific SKU features a CA clevis back cover designed to swing on a pin, accommodating arcing loads rather than rigidly binding the assembly. The original MAL body relies on threaded front and back covers, whereas the modern MBL replacement utilizes a riveted rolling-packed body. Because this configuration lacks an -S magnet, it cannot accept a position sensor and is strictly for blind actuation.
Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X85CA Technical Specifications
| Model | Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X85CA |
|---|---|
| Series | MAL aluminum-barrel mini round cylinder (discontinued) |
| Replacement | MBL25X85CA |
| Bore size | Ø25 mm |
| Stroke | 85 mm |
| Acting type | Double acting |
| Port size | G1/8 |
| Rod thread | M10×1.25 |
| Fluid | Air (filtered by 40µm element) |
|---|---|
| Operating pressure | 0.1 – 1.0 MPa |
| Proof pressure | 1.5 MPa |
| Temperature | -20 to +70 °C |
| Speed range | 30 – 800 mm/s |
| Cushion | Fixed rubber bumper |
| Max standard stroke | Up to 500 mm |
Specifications follow the official AirTAC MAL datasheet (now discontinued). The MBL25X85CA carries the same ratings. Confirm against the product label before installation. Thread options: PT / G / NPT.
Theoretical Output Force (Ø25mm)
| Pressure | Push force | Pull force |
|---|---|---|
| 0.5 MPa | 245 N | 206 N |
| 0.7 MPa | 344 N | — |
| Max (@1.0 MPa) | 50 kgf | |
The MBL25X85CA produces the same force from the same bore — a true drop-in on output. Actual usable force is lower than theoretical; size with a margin.
Model Code: Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X85CA
| MAL | Aluminum-barrel mini round cylinder, double acting (discontinued). |
|---|---|
| 25 | Bore size in mm (20/25/32/40). |
| ×85 | Stroke length in mm. |
| S | Optional magnet for a CS1-M / DS1-M sensor (MBL uses CMSG/DMSG/EMSG). |
| CA / U / CM | Back cover: CA pivot, U flat-end or CM round-end. |
Replacement mapping: MAL → MBL, MSAL → MSBL, MTAL → MTBL, MALD → MBLD, MALJ → MBLJ.
Where the Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X85CA Is Used
Textile Loom Tensioning
Uses the 245 N push force at 0.5 MPa and the CA pivot back cover to maintain consistent yarn tension on a weaving loom, absorbing rod arc during high-speed cycling.
Bottling Line Diverter
Actuates a 85 mm stroke routing gate for plastic bottles on a packaging conveyor, relying on the compact 25 mm round body to fit within tight side-frame clearances.
Carton Flap Folder
Folds small corrugated box flaps on a case erecting machine, where the 206 N pull force easily retracts the 10 mm hard-chrome plated rod against spring-loaded hinges.
Replacing the Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X85CA with MBL25X85CA
To replace the MAL25X85CA, order the MBL25X85CA and verify your 10 mm rod-end thread (M10x1.25) and PT port connections. If your application requires end-of-stroke detection, you must step up to an -S variant on the MBL line, which transitions from the old CS1-M / DS1-M switches to the current CMSG / DMSG / EMSG sensor family. If your load drifts when air is removed, note that the fixed rubber bumper only softens impact and is not a lock; you will need an external rod lock.
For sizing flexibility, stepping down to a 20 mm bore drops the push force to 157 N at 0.5 MPa, while stepping up to a 32 mm bore increases it to 402 N. If your machine cycle demands adjustable end-cushioning rather than the standard fixed rubber bumper, specify the MBLC series on the current line instead of the standard MBL.
Upgrade checklist
- ✓ Order the MBL25X85CA (same bore/stroke/force)
- ✓ Same G1/8 port and mounting accessories
- ✓ Sensor: swap CS1-M/DS1-M → CMSG/DMSG/EMSG
- ✓ Need a cushion? use MBLC (adjustable air cushion)
- ✓ Confirm back cover (CA / U) and thread (PT/NPT/G)
Installation & Maintenance Notes
- check Use clean air filtered to 40µm or finer.
- check Keep within 0.1 – 1.0 MPa operating pressure.
- check Avoid side load on the piston rod.
- check Front/rear covers are threaded — not intended for field disassembly.
- check Use the correct mounting accessory (LB / FA / SDB) and back cover (CA / U / CM).
- check For new builds, specify the MBL25X85CA instead of this discontinued model.
Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X85CA FAQ
Yes, the MAL25X85CA is discontinued. The exact drop-in replacement is the MBL25X85CA, which provides the same 25 mm bore, 85 mm stroke, force output, G1/8 port, and CA pivot mounting. The MBL uses a riveted rolling-packed body instead of the older threaded covers, but retains identical operational ratings.
At 0.5 MPa, the push force is 245 N and the pull force is 206 N. At 0.7 MPa, the push force is 343 N. The maximum theoretical force is 50 kgf at 1.0 MPa. Note that this specific SKU lacks a magnet, so it cannot support position sensors.
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Drop-in Upgrade
The MBL25X85CA replaces this model 1:1.
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MBL replacements usually ship in 3-4 days.
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Most inquiries answered within 7-8 hours.
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