This model is discontinued
AirTAC has phased out the MAL series. The drop-in replacement is MBL25X90CA — same bore, stroke, output force, port and mounting, so it fits the same application. Simply order the MBL25X90CA in place of this model. The MBL replacement upgrades to a riveted rolling-packed body and the current CMSG / DMSG / EMSG sensor switches (the MAL used CS1-M / DS1-M).
Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X90CA
The AirTAC Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X90CA is a double-acting aluminum-barrel mini round cylinder with a Ø25mm bore and 90mm stroke, G1/8 air ports and a fixed rubber bumper. This model is discontinued — the drop-in replacement is the MBL25X90CA, which matches its bore, stroke, force and mounting.
- BoreØ25 mm
- Stroke90 mm
- Port sizeG1/8
- Acting typeDouble acting
- Rod threadM10×1.25
- StatusDiscontinued → MBL25X90CA
About the Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X90CA
The AirTAC MAL25X90CA is a discontinued double-acting aluminum mini round cylinder. It delivers 245 N of push force and 206 N of pull force at 0.5 MPa, utilizing a 25 mm bore and a 90 mm stroke. AirTAC ended production of the MAL line, replacing this exact configuration with the MBL25X90CA. The MBL is a drop-in replacement that matches the bore, stroke, output force, G1/8 port, and CA pivot mounting so it bolts right into the same machine.
This legacy unit features a carbon-steel rod with 20 um hard chrome plating and a heterogeneous two-way seal that retains grease. The original MAL body uses threaded front and back covers, whereas the current MBL replacement uses a riveted rolling-packed body. Because this SKU lacks an -S magnet, it cannot accept a position sensor. If you need end-of-stroke detection, order the MBL25X90SCA and use the current CMSG, DMSG, or EMSG switches instead of the older CS1-M or DS1-M series.
Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X90CA Technical Specifications
| Model | Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X90CA |
|---|---|
| Series | MAL aluminum-barrel mini round cylinder (discontinued) |
| Replacement | MBL25X90CA |
| Bore size | Ø25 mm |
| Stroke | 90 mm |
| Acting type | Double acting |
| Port size | G1/8 |
| Rod thread | M10×1.25 |
| Fluid | Air (filtered by 40µm element) |
|---|---|
| Operating pressure | 0.1 – 1.0 MPa |
| Proof pressure | 1.5 MPa |
| Temperature | -20 to +70 °C |
| Speed range | 30 – 800 mm/s |
| Cushion | Fixed rubber bumper |
| Max standard stroke | Up to 500 mm |
Specifications follow the official AirTAC MAL datasheet (now discontinued). The MBL25X90CA carries the same ratings. Confirm against the product label before installation. Thread options: PT / G / NPT.
Theoretical Output Force (Ø25mm)
| Pressure | Push force | Pull force |
|---|---|---|
| 0.5 MPa | 245 N | 206 N |
| 0.7 MPa | 344 N | — |
| Max (@1.0 MPa) | 50 kgf | |
The MBL25X90CA produces the same force from the same bore — a true drop-in on output. Actual usable force is lower than theoretical; size with a margin.
Model Code: Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X90CA
| MAL | Aluminum-barrel mini round cylinder, double acting (discontinued). |
|---|---|
| 25 | Bore size in mm (20/25/32/40). |
| ×90 | Stroke length in mm. |
| S | Optional magnet for a CS1-M / DS1-M sensor (MBL uses CMSG/DMSG/EMSG). |
| CA / U / CM | Back cover: CA pivot, U flat-end or CM round-end. |
Replacement mapping: MAL → MBL, MSAL → MSBL, MTAL → MTBL, MALD → MBLD, MALJ → MBLJ.
Where the Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X90CA Is Used
Textile Loom Tensioner Arm
Actuates a pivoting tensioner arm on a textile loom, using the CA clevis to swing smoothly and the 245 N push force to maintain yarn tension.
Bottling Line Diverter Gate
Pushes a diverter gate on a compact bottling conveyor, where the 90 mm stroke provides enough travel to redirect glass bottles between lanes.
Packaging Flap Folder
Folds small cardboard box flaps on a packaging machine, relying on the 206 N pull force at 0.5 MPa to retract the folding blade cleanly.
Replacing the Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X90CA with MBL25X90CA
To replace the MAL25X90CA, order the MBL25X90CA. Verify your 90 mm stroke requirement, the 25 mm bore, the default PT port thread, and the CA pivot back cover. The CA clevis allows the cylinder to swing on a pin, which is critical for accommodating arcing loads. If you need to step down force, the 20 mm bore offers 157 N push at 0.5 MPa. If you need more power, the 32 mm bore provides 402 N push at 0.5 MPa. A plain MBL does not hold its position when air is lost; the rod drifts, so add an external rod lock for vertical loads. The MAL uses a fixed rubber bumper, not an adjustable cushion; if shock absorption is inadequate, step up to the MBLC variant on the current line. At 90 mm stroke, side-load tolerance remains low due to the 10 mm rod, so use the CA pivot to prevent rod bending.
Upgrade checklist
- ✓ Order the MBL25X90CA (same bore/stroke/force)
- ✓ Same G1/8 port and mounting accessories
- ✓ Sensor: swap CS1-M/DS1-M → CMSG/DMSG/EMSG
- ✓ Need a cushion? use MBLC (adjustable air cushion)
- ✓ Confirm back cover (CA / U) and thread (PT/NPT/G)
Installation & Maintenance Notes
- check Use clean air filtered to 40µm or finer.
- check Keep within 0.1 – 1.0 MPa operating pressure.
- check Avoid side load on the piston rod.
- check Front/rear covers are threaded — not intended for field disassembly.
- check Use the correct mounting accessory (LB / FA / SDB) and back cover (CA / U / CM).
- check For new builds, specify the MBL25X90CA instead of this discontinued model.
Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X90CA FAQ
Yes, the MAL25X90CA is discontinued. The exact drop-in replacement is the MBL25X90CA. It matches the 25 mm bore, 90 mm stroke, G1/8 port, and CA pivot mounting. You simply order the MBL25X90CA for identical performance.
At 0.5 MPa, the push force is 245 N and the pull force is 206 N. At 0.7 MPa, the push force is 343 N, and the maximum theoretical force is 50 kgf at 1.0 MPa. Because this specific SKU lacks the -S magnet, it cannot accept a position sensor; you must order the MBL25X90SCA and use CMSG, DMSG, or EMSG switches for detection.
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The MBL25X90CA replaces this model 1:1.
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