This model is discontinued
AirTAC has phased out the MAL series. The drop-in replacement is MBL25X980SCA — same bore, stroke, output force, port and mounting, so it fits the same application. Simply order the MBL25X980SCA in place of this model. The MBL replacement upgrades to a riveted rolling-packed body and the current CMSG / DMSG / EMSG sensor switches (the MAL used CS1-M / DS1-M).
Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X980SCA
The AirTAC Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X980SCA is a double-acting aluminum-barrel mini round cylinder with a Ø25mm bore and 980mm stroke, G1/8 air ports and a fixed rubber bumper. This model is discontinued — the drop-in replacement is the MBL25X980SCA, which matches its bore, stroke, force and mounting.
- BoreØ25 mm
- Stroke980 mm
- Port sizeG1/8
- Acting typeDouble acting
- Rod threadM10×1.25
- StatusDiscontinued → MBL25X980SCA
About the Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X980SCA
The AirTAC MAL25X980SCA is a discontinued double-acting aluminum mini round cylinder with a 25 mm bore and a 980 mm non-standard stroke. It delivers 245 N of push force at 0.5 MPa. The exact drop-in replacement is the MBL25X980SCA, matching the bore, stroke, G1/8 port, and CA pivot mounting. Because 980 mm exceeds the 500 mm standard maximum, this is a made-to-order unit.
This legacy SKU includes a built-in magnet (-S) for position sensing. The older MAL body uses threaded front and back covers, whereas the current MBL features a riveted rolling-packed body. The -S magnet on this MAL pairs with legacy CS1-M or DS1-M reed switches, but upgrading to the MBL requires the modern CMSG, DMSG, or EMSG sensor families. A fixed rubber bumper absorbs end-of-stroke impact, as the original line lacks the adjustable air cushion found on the MBLC variant.
Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X980SCA Technical Specifications
| Model | Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X980SCA |
|---|---|
| Series | MAL aluminum-barrel mini round cylinder (discontinued) |
| Replacement | MBL25X980SCA |
| Bore size | Ø25 mm |
| Stroke | 980 mm |
| Acting type | Double acting |
| Port size | G1/8 |
| Rod thread | M10×1.25 |
| Fluid | Air (filtered by 40µm element) |
|---|---|
| Operating pressure | 0.1 – 1.0 MPa |
| Proof pressure | 1.5 MPa |
| Temperature | -20 to +70 °C |
| Speed range | 30 – 800 mm/s |
| Cushion | Fixed rubber bumper |
| Max standard stroke | Up to 500 mm |
Specifications follow the official AirTAC MAL datasheet (now discontinued). The MBL25X980SCA carries the same ratings. Confirm against the product label before installation. Thread options: PT / G / NPT.
Theoretical Output Force (Ø25mm)
| Pressure | Push force | Pull force |
|---|---|---|
| 0.5 MPa | 245 N | 206 N |
| 0.7 MPa | 344 N | — |
| Max (@1.0 MPa) | 50 kgf | |
The MBL25X980SCA produces the same force from the same bore — a true drop-in on output. Actual usable force is lower than theoretical; size with a margin.
Model Code: Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X980SCA
| MAL | Aluminum-barrel mini round cylinder, double acting (discontinued). |
|---|---|
| 25 | Bore size in mm (20/25/32/40). |
| ×980 | Stroke length in mm. |
| S | Optional magnet for a CS1-M / DS1-M sensor (MBL uses CMSG/DMSG/EMSG). |
| CA / U / CM | Back cover: CA pivot, U flat-end or CM round-end. |
Replacement mapping: MAL → MBL, MSAL → MSBL, MTAL → MTBL, MALD → MBLD, MALJ → MBLJ.
Where the Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X980SCA Is Used
Textile Loom Beam Indexing
Uses the 245 N push force at 0.5 MPa and the CA pivot bracket to accommodate angular misalignment while shifting heavy fabric beams across a 980 mm carriage path.
Packaging Line Pusher Arm
Leverages the 980 mm non-standard stroke to transfer cardboard cartons between parallel conveyors, relying on the self-lubricating bearing guide for smooth extension.
PCB Conveyor Diversion Gate
Employs the -S magnet with a CS1-M switch to confirm gate position over a long 980 mm travel, ensuring precise routing of circuit board trays.
Replacing the Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X980SCA with MBL25X980SCA
To replace this discontinued cylinder, order the MBL25X980SCA. Verify your 980 mm stroke requirement, the 25 mm bore, the G1/8 port, and the CA pivot back cover. The CA clevis allows the cylinder to swing on a pin, which is critical for safely managing the arcing loads inherent to a 980 mm stroke. If your application requires less force, stepping down to the 20 mm bore yields 157 N of push at 0.5 MPa. If you need more power, stepping up to the 32 mm bore provides 402 N at 0.5 MPa.
With a 980 mm stroke, the 10 mm carbon-steel rod has low side-load tolerance and is highly susceptible to bending; an external guide rail is strongly recommended to prevent premature seal failure. Note that the fixed rubber bumper softens impact but does not lock the rod. If the load must be held vertically when air is lost, install an external pilot-operated check valve or a rod lock. For adjustable end-cushioning on long strokes, transition to the MBLC series instead of the standard MBL.
Upgrade checklist
- ✓ Order the MBL25X980SCA (same bore/stroke/force)
- ✓ Same G1/8 port and mounting accessories
- ✓ Sensor: swap CS1-M/DS1-M → CMSG/DMSG/EMSG
- ✓ Need a cushion? use MBLC (adjustable air cushion)
- ✓ Confirm back cover (CA / U) and thread (PT/NPT/G)
Installation & Maintenance Notes
- check Use clean air filtered to 40µm or finer.
- check Keep within 0.1 – 1.0 MPa operating pressure.
- check Avoid side load on the piston rod.
- check Front/rear covers are threaded — not intended for field disassembly.
- check Use the correct mounting accessory (LB / FA / SDB) and back cover (CA / U / CM).
- check For new builds, specify the MBL25X980SCA instead of this discontinued model.
Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X980SCA FAQ
Yes, the MAL25X980SCA is discontinued. The exact drop-in replacement is the MBL25X980SCA, which shares the same 25 mm bore, 980 mm stroke, G1/8 port, and CA pivot mounting. The MBL body uses a riveted rolling-packed design instead of threaded covers, and the -S magnet now requires CMSG, DMSG, or EMSG switches instead of the older CS1-M or DS1-M sensors.
The 25 mm bore provides 245 N push and 206 N pull at 0.5 MPa, 343 N push at 0.7 MPa, and a maximum theoretical force of 50 kgf at 1.0 MPa. The 980 mm stroke on this unit exceeds the 500 mm standard maximum, making it a non-standard, made-to-order configuration that requires external guiding to prevent rod bending.
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Drop-in Upgrade
The MBL25X980SCA replaces this model 1:1.
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MBL replacements usually ship in 3-4 days.
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Most inquiries answered within 7-8 hours.
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