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This model is discontinued

AirTAC has phased out the MAL series. The drop-in replacement is MBL40X220U — same bore, stroke, output force, port and mounting, so it fits the same application. Simply order the MBL40X220U in place of this model. The MBL replacement upgrades to a riveted rolling-packed body and the current CMSG / DMSG / EMSG sensor switches (the MAL used CS1-M / DS1-M).

AirTAC MAL Series · Discontinued Mini Cylinder

AirTAC MAL40X220U (Discontinued) → MBL40X220U

The AirTAC AirTAC MAL40X220U (Discontinued) → MBL40X220U is a double-acting aluminum-barrel mini round cylinder with a Ø40mm bore and 220mm stroke, G1/4 air ports and a fixed rubber bumper. This model is discontinued — the drop-in replacement is the MBL40X220U, which matches its bore, stroke, force and mounting.

  • BoreØ40 mm
  • Stroke220 mm
  • Port sizeG1/4
  • Acting typeDouble acting
  • Rod threadM12×1.25
  • StatusDiscontinued → MBL40X220U
$51.81 Limited legacy stock — confirm availability
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About the AirTAC MAL40X220U (Discontinued) → MBL40X220U

The AirTAC MAL40X220U is a discontinued double-acting aluminum mini round cylinder engineered for compact spaces requiring substantial thrust. Delivering 628 N of push force and 528 N of pull force at 0.5 MPa, it bridges the gap between pneumatic miniatures and full-profile ISO cylinders. The exact drop-in replacement is the MBL40X220U, matching the 40 mm bore, 220 mm stroke, G1/4 port, and flat-end rear cover exactly.

Two structural details define this legacy unit: a threaded front and back cover assembly, which the modern riveted rolling-packed MBL body supersedes, and a fixed rubber bumper that cannot be adjusted for end-of-stroke deceleration. The carbon-steel piston rod features 20 um hard-chrome plating guided by a self-lubricating front-cover bearing. Because this specific SKU lacks a magnet (-S), it cannot support position sensing out of the box.

AirTAC MAL40X220U (Discontinued) → MBL40X220U Technical Specifications

ModelAirTAC MAL40X220U (Discontinued) → MBL40X220U
SeriesMAL aluminum-barrel mini round cylinder (discontinued)
ReplacementMBL40X220U
Bore sizeØ40 mm
Stroke220 mm
Acting typeDouble acting
Port sizeG1/4
Rod threadM12×1.25
FluidAir (filtered by 40µm element)
Operating pressure0.1 – 1.0 MPa
Proof pressure1.5 MPa
Temperature-20 to +70 °C
Speed range30 – 800 mm/s
CushionFixed rubber bumper
Max standard strokeUp to 500 mm

Specifications follow the official AirTAC MAL datasheet (now discontinued). The MBL40X220U carries the same ratings. Confirm against the product label before installation. Thread options: PT / G / NPT.

Theoretical Output Force (Ø40mm)

PressurePush forcePull force
0.5 MPa628 N528 N
0.7 MPa880 N
Max (@1.0 MPa)128 kgf

The MBL40X220U produces the same force from the same bore — a true drop-in on output. Actual usable force is lower than theoretical; size with a margin.

Model Code: AirTAC MAL40X220U (Discontinued) → MBL40X220U

MALAluminum-barrel mini round cylinder, double acting (discontinued).
40Bore size in mm (20/25/32/40).
×220Stroke length in mm.
SOptional magnet for a CS1-M / DS1-M sensor (MBL uses CMSG/DMSG/EMSG).
CA / U / CMBack cover: CA pivot, U flat-end or CM round-end.

Replacement mapping: MAL → MBL, MSAL → MSBL, MTAL → MTBL, MALD → MBLD, MALJ → MBLJ.

Where the AirTAC MAL40X220U (Discontinued) → MBL40X220U Is Used

precision_manufacturing

Injection Mold Ejection

Provides 628 N of push force at 0.5 MPa to eject small plastic parts from tight mold cavities where a full-size ISO 15552 cylinder would not fit.

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Pallet Diverter Arm

Actuates a 220 mm stroke diverter mechanism on a packaging conveyor, using the G1/4 port for rapid air exchange to maintain high throughput.

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Carton Flap Folder

Drives a rigid mechanical flap-folding arm on a case erector, relying on the U flat-end back cover for secure, non-articulating stationary mounting.

Replacing the AirTAC MAL40X220U (Discontinued) → MBL40X220U with MBL40X220U

To replace the MAL40X220U, order the MBL40X220U. Confirm the 40 mm bore, 220 mm stroke, G1/4 port, PT thread, and the rigid U flat-end back cover. If your machine requires adjustable air cushioning to absorb kinetic energy at the stroke ends, step up to the current MBLC40X220U variant, as the MAL only offers a fixed rubber bumper. If you need position feedback, note the MBL-S version requires CMSG/DMSG/EMSG switches rather than the legacy CS1-M/DS1-M sensors.

For sizing flexibility, step down to the 32 mm bore (delivering 402 N push at 0.5 MPa) if your load is lighter, or step up to a larger profile cylinder if 880 N at 0.7 MPa is insufficient. A plain bumper does not hold position upon air loss; add an external rod lock for vertical loads. At 220 mm stroke, the 16 mm rod handles standard loads, but always verify side-load tolerance to prevent premature seal wear.

Upgrade checklist

  • ✓ Order the MBL40X220U (same bore/stroke/force)
  • ✓ Same G1/4 port and mounting accessories
  • ✓ Sensor: swap CS1-M/DS1-M → CMSG/DMSG/EMSG
  • ✓ Need a cushion? use MBLC (adjustable air cushion)
  • ✓ Confirm back cover (CA / U) and thread (PT/NPT/G)
View MBL40X220U

Installation & Maintenance Notes

  • check Use clean air filtered to 40µm or finer.
  • check Keep within 0.1 – 1.0 MPa operating pressure.
  • check Avoid side load on the piston rod.
  • check Front/rear covers are threaded — not intended for field disassembly.
  • check Use the correct mounting accessory (LB / FA / SDB) and back cover (CA / U / CM).
  • check For new builds, specify the MBL40X220U instead of this discontinued model.

AirTAC MAL40X220U (Discontinued) → MBL40X220U FAQ

Yes, the MAL40X220U is discontinued. The exact drop-in replacement is the MBL40X220U, which matches the 40 mm bore, 220 mm stroke, G1/4 port, and U flat-end mounting. The MBL features a riveted body instead of threaded covers.

At 0.5 MPa, the push force is 628 N and the pull force is 528 N. At 0.7 MPa, the push force is 880 N. The maximum theoretical force is 128 kgf at 1.0 MPa.

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Drop-in Upgrade

The MBL40X220U replaces this model 1:1.

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Fast Dispatch

MBL replacements usually ship in 3-4 days.

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Fast Reply

Most inquiries answered within 7-8 hours.

Recommended AirTAC MBL Replacements

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