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This model is discontinued

AirTAC has phased out the MAL series. You can still order this code here: we ship the direct replacement MBL40X60SU, with the same bore, stroke, output force, port and mounting, so it fits the same application. The MBL replacement upgrades to a riveted rolling-packed body and the current CMSG / DMSG / EMSG sensor switches (the MAL used CS1-M / DS1-M).

AirTAC MAL Series · Discontinued Mini Cylinder

AirTAC MAL40X60SU (Discontinued) → MBL40X60SU

The AirTAC MAL40X60SU (Discontinued) → MBL40X60SU is a double-acting aluminum-barrel mini round cylinder with a Ø40mm bore and 60mm stroke, G1/4 air ports and a fixed rubber bumper. This model is discontinued — the direct replacement is the MBL40X60SU, which matches its bore, stroke, force and mounting.

  • BoreØ40 mm
  • Stroke60 mm
  • Port sizeG1/4
  • Acting typeDouble acting
  • Rod threadM12×1.25
  • StatusDiscontinued → MBL40X60SU
$46.36 Ships as MBL40X60SU (current AirTAC replacement)
Ships as MBL40X60SU, the current AirTAC direct replacement (same bore, stroke, force, port and mounting). Order this code as usual. Your cart, checkout and order confirmation will show the MBL40X60SU we ship. View MBL40X60SU
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  • No minimum order. A single piece can be ordered.
  • Ready in 3–5 business days. That is the time we take to process the order and hand it to the carrier. Transit time after that depends on the destination.
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About the AirTAC MAL40X60SU (Discontinued) → MBL40X60SU

The AirTAC MAL40X60SU is a discontinued double-acting aluminum mini round cylinder engineered for compact spaces requiring substantial thrust. At 0.5 MPa it delivers 628 N push and 528 N pull force, peaking at 880 N push at 0.7 MPa. The direct replacement is the MBL40X60SU, matching the 40 mm bore, 60 mm stroke, G1/4 port, and U flat-end back cover perfectly.

This legacy SKU features a built-in magnet (-S) for position detection with older CS1-M or DS1-M reed switches. When upgrading to the MBL40X60SU, the riveted rolling-packed body replaces the original threaded front and back covers, and you must migrate to current CMSG, DMSG, or EMSG sensors. The 16 mm carbon-steel rod utilizes a heterogeneous two-way seal that retains grease, while end-of-travel deceleration relies on a fixed rubber bumper rather than an adjustable air cushion.

AirTAC MAL40X60SU (Discontinued) → MBL40X60SU Technical Specifications

ModelAirTAC MAL40X60SU (Discontinued) → MBL40X60SU
SeriesMAL aluminum-barrel mini round cylinder (discontinued)
ReplacementMBL40X60SU
Bore sizeØ40 mm
Stroke60 mm
Acting typeDouble acting
Port sizeG1/4
Rod threadM12×1.25
FluidAir (filtered by 40µm element)
Operating pressure0.1 – 1.0 MPa
Proof pressure1.5 MPa
Temperature-20 to +70 °C
Speed range30 – 800 mm/s
CushionFixed rubber bumper
Max standard strokeUp to 500 mm

Specifications follow the official AirTAC MAL datasheet (now discontinued). The MBL40X60SU carries the same ratings. Confirm against the product label before installation. Thread options: PT / G / NPT.

Theoretical Output Force (Ø40mm)

PressurePush forcePull force
0.5 MPa628 N528 N
0.7 MPa880 N—
Max (@1.0 MPa)128 kgf

The MBL40X60SU produces the same force from the same bore. Actual usable force is lower than theoretical; size with a margin.

Model Code: AirTAC MAL40X60SU (Discontinued) → MBL40X60SU

MALAluminum-barrel mini round cylinder, double acting (discontinued).
40Bore size in mm (20/25/32/40).
×60Stroke length in mm.
SOptional magnet for a CS1-M / DS1-M sensor (MBL uses CMSG/DMSG/EMSG).
CA / U / CMBack cover: CA pivot, U flat-end or CM round-end.

Replacement mapping: MAL → MBL, MSAL → MSBL, MTAL → MTBL, MALD → MBLD, MALJ → MBLJ.

Where the AirTAC MAL40X60SU (Discontinued) → MBL40X60SU Is Used

precision_manufacturing

Injection Mold Ejection

Provides 628 N of push force at 0.5 MPa to eject small plastic parts from tight injection molding tooling cavities.

conveyor_belt

Pallet Diverting Gate

Uses the 60 mm stroke and flat-end U cover to actuate heavy-duty routing gates along a compact packaging conveyor line.

memory

PCB Test Fixture

Drives a 16 mm hard-chrome plated rod to press electronic test probes onto circuit boards with precise 528 N pull retraction.

Replacing the AirTAC MAL40X60SU (Discontinued) → MBL40X60SU with MBL40X60SU

To replace the MAL40X60SU, order the MBL40X60SU and verify your PT port threads, U flat-end back cover, and magnet requirements. Because this SKU includes the -S magnet, plan to swap your legacy CS1-M / DS1-M switches for CMSG, DMSG, or EMSG sensors on the new riveted body. If your application demands adjustable end-cushioning to absorb the 128 kgf maximum impact, step up to the MBLC40 variant on the current line.

For sizing flexibility, stepping down to the 32 mm bore drops the 0.5 MPa push force to 402 N, while no larger standard mini round cylinder exists in this family. Note that a plain cylinder drifts when air is lost, as the fixed rubber bumper softens impact but does not lock the rod. For secure load holding during an air failure, integrate an external pilot-operated check valve or a dedicated rod lock.

Upgrade checklist

  • ✓ Order the MBL40X60SU (same bore/stroke/force)
  • ✓ Same G1/4 port and mounting accessories
  • ✓ Sensor: swap CS1-M/DS1-M → CMSG/DMSG/EMSG
  • ✓ Need a cushion? use MBLC (adjustable air cushion)
  • ✓ Confirm back cover (CA / U) and thread (PT/NPT/G)
View MBL40X60SU

Installation & Maintenance Notes

  • check Use clean air filtered to 40µm or finer.
  • check Keep within 0.1 – 1.0 MPa operating pressure.
  • check Avoid side load on the piston rod.
  • check Front/rear covers are threaded — not intended for field disassembly.
  • check Use the correct mounting accessory (LB / FA / SDB) and back cover (CA / U / CM).
  • check For new builds, specify the MBL40X60SU instead of this discontinued model.

AirTAC MAL40X60SU (Discontinued) → MBL40X60SU FAQ

Yes, the MAL40X60SU is discontinued. The direct replacement is the MBL40X60SU, offering the same 40 mm bore, 60 mm stroke, G1/4 port, and U flat-end cover. The MBL uses a riveted body instead of threaded covers, and the -S magnet requires upgrading from old CS1-M / DS1-M switches to CMSG / DMSG / EMSG sensors.

The 40 mm bore generates a push force of 628 N and a pull force of 528 N at 0.5 MPa. At 0.7 MPa, the push force reaches 880 N. The theoretical maximum force is 128 kgf at 1.0 MPa, with end-of-stroke impacts absorbed by a fixed rubber bumper.

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Direct Upgrade

The MBL40X60SU replaces this model 1:1.

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Fast Dispatch

MBL replacements are processed and dispatched in 3-5 business days.

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Most inquiries answered within 7-8 hours.

Recommended AirTAC MBL Replacements

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