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This model is discontinued

AirTAC has phased out the MAL series. The drop-in replacement is MBL40X640SCA — same bore, stroke, output force, port and mounting, so it fits the same application. Simply order the MBL40X640SCA in place of this model. The MBL replacement upgrades to a riveted rolling-packed body and the current CMSG / DMSG / EMSG sensor switches (the MAL used CS1-M / DS1-M).

AirTAC MAL Series · Discontinued Mini Cylinder

AirTAC MAL40X640SCA (Discontinued) → MBL40X640SCA

The AirTAC AirTAC MAL40X640SCA (Discontinued) → MBL40X640SCA is a double-acting aluminum-barrel mini round cylinder with a Ø40mm bore and 640mm stroke, G1/4 air ports and a fixed rubber bumper. This model is discontinued — the drop-in replacement is the MBL40X640SCA, which matches its bore, stroke, force and mounting.

  • BoreØ40 mm
  • Stroke640 mm
  • Port sizeG1/4
  • Acting typeDouble acting
  • Rod threadM12×1.25
  • StatusDiscontinued → MBL40X640SCA
$82.02 Limited legacy stock — confirm availability
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About the AirTAC MAL40X640SCA (Discontinued) → MBL40X640SCA

The AirTAC MAL40X640SCA is a discontinued double-acting aluminum mini round cylinder with a 40mm bore and a 640mm stroke. Because 640mm exceeds the 500mm standard maximum, this is a made-to-order unit. It delivers a robust 628 N push force at 0.5 MPa. The exact drop-in replacement is the MBL40X640SCA, which matches the bore, stroke, force, G1/4 port, and CA pivot mount. You simply order the MBL equivalent.

This legacy SKU includes a built-in magnet (-S) for position detection and a CA pivot back cover that swings on a pin to absorb arcing loads. The original MAL body uses threaded front and back covers, whereas the modern MBL replacement features a riveted rolling-packed body. Additionally, the -S magnet on this MAL works with the older CS1-M and DS1-M switches, but upgrading to the MBL requires switching to the current CMSG, DMSG, or EMSG sensor family.

AirTAC MAL40X640SCA (Discontinued) → MBL40X640SCA Technical Specifications

ModelAirTAC MAL40X640SCA (Discontinued) → MBL40X640SCA
SeriesMAL aluminum-barrel mini round cylinder (discontinued)
ReplacementMBL40X640SCA
Bore sizeØ40 mm
Stroke640 mm
Acting typeDouble acting
Port sizeG1/4
Rod threadM12×1.25
FluidAir (filtered by 40µm element)
Operating pressure0.1 – 1.0 MPa
Proof pressure1.5 MPa
Temperature-20 to +70 °C
Speed range30 – 800 mm/s
CushionFixed rubber bumper
Max standard strokeUp to 500 mm

Specifications follow the official AirTAC MAL datasheet (now discontinued). The MBL40X640SCA carries the same ratings. Confirm against the product label before installation. Thread options: PT / G / NPT.

Theoretical Output Force (Ø40mm)

PressurePush forcePull force
0.5 MPa628 N528 N
0.7 MPa880 N
Max (@1.0 MPa)128 kgf

The MBL40X640SCA produces the same force from the same bore — a true drop-in on output. Actual usable force is lower than theoretical; size with a margin.

Model Code: AirTAC MAL40X640SCA (Discontinued) → MBL40X640SCA

MALAluminum-barrel mini round cylinder, double acting (discontinued).
40Bore size in mm (20/25/32/40).
×640Stroke length in mm.
SOptional magnet for a CS1-M / DS1-M sensor (MBL uses CMSG/DMSG/EMSG).
CA / U / CMBack cover: CA pivot, U flat-end or CM round-end.

Replacement mapping: MAL → MBL, MSAL → MSBL, MTAL → MTBL, MALD → MBLD, MALJ → MBLJ.

Where the AirTAC MAL40X640SCA (Discontinued) → MBL40X640SCA Is Used

precision_manufacturing

Textile Loom Heddle Frame Actuation

Drives the up-and-down shedding motion of heddle frames in wide weaving looms, utilizing the 628 N push force at 0.5 MPa and the CA pivot mount to handle the slight arcing deflection of the 640mm stroke.

conveyor_belt

Pallet Transfer Line Diverter

Pushes heavy wooden pallets onto a branching gravity roller conveyor, where the 880 N push force at 0.7 MPa easily overcomes sliding friction across the 640mm travel distance.

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Warehouse Carton Push-Off Arm

Sweeps filled corrugated cartons from a high-speed packaging belt into a sorting chute, relying on the -S magnet and CS1-M sensors to confirm full extension before the conveyor advances.

Replacing the AirTAC MAL40X640SCA (Discontinued) → MBL40X640SCA with MBL40X640SCA

To replace this MAL, order the MBL40X640SCA. Confirm your 640mm stroke requirement, as it is a non-standard length exceeding the 500mm standard limit. The G1/4 port and M12x1.25 rod-end thread remain identical. The CA pivot back cover is essential for this long 640mm stroke, as it accommodates arcing rod movements. If you need to step down, the 32mm bore neighbor provides 402 N push at 0.5 MPa; if you need more force, you are at the largest MAL size and must look outside this mini round series.

Because the stroke is 640mm, the 16mm carbon-steel rod is highly susceptible to bending under side loads—use an external guide rail to prevent premature seal wear. The fixed rubber bumper only softens end-of-stroke impacts and does not lock the rod; if air pressure drops, the load will drift, requiring an external pilot-operated check valve for position holding. If your application requires adjustable end-cushioning for heavy moving masses, step up to the MBLC variant on the current line, as neither the MAL nor standard MBL offers this feature.

Upgrade checklist

  • ✓ Order the MBL40X640SCA (same bore/stroke/force)
  • ✓ Same G1/4 port and mounting accessories
  • ✓ Sensor: swap CS1-M/DS1-M → CMSG/DMSG/EMSG
  • ✓ Need a cushion? use MBLC (adjustable air cushion)
  • ✓ Confirm back cover (CA / U) and thread (PT/NPT/G)
View MBL40X640SCA

Installation & Maintenance Notes

  • check Use clean air filtered to 40µm or finer.
  • check Keep within 0.1 – 1.0 MPa operating pressure.
  • check Avoid side load on the piston rod.
  • check Front/rear covers are threaded — not intended for field disassembly.
  • check Use the correct mounting accessory (LB / FA / SDB) and back cover (CA / U / CM).
  • check For new builds, specify the MBL40X640SCA instead of this discontinued model.

AirTAC MAL40X640SCA (Discontinued) → MBL40X640SCA FAQ

Yes, the MAL40X640SCA is discontinued. The exact drop-in replacement is the MBL40X640SCA, which offers the same 40mm bore, 640mm stroke, G1/4 port, and CA pivot mount. The MBL upgrades the body to a riveted rolling-packed structure, and you must update your position sensors from the older CS1-M or DS1-M to the current CMSG, DMSG, or EMSG family.

The double-acting MAL40X640SCA generates 628 N push and 528 N pull at 0.5 MPa, 880 N push at 0.7 MPa, and a maximum theoretical force of 128 kgf at 1.0 MPa. It uses a fixed rubber bumper for end-of-stroke impact absorption, which is not an adjustable air cushion. If adjustable cushioning is required, you must use the MBLC variant on the current line.

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Drop-in Upgrade

The MBL40X640SCA replaces this model 1:1.

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MBL replacements usually ship in 3-4 days.

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