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This model is discontinued

AirTAC has phased out the MAL series. The drop-in replacement is MBL40X850SU — same bore, stroke, output force, port and mounting, so it fits the same application. Simply order the MBL40X850SU in place of this model. The MBL replacement upgrades to a riveted rolling-packed body and the current CMSG / DMSG / EMSG sensor switches (the MAL used CS1-M / DS1-M).

AirTAC MAL Series · Discontinued Mini Cylinder

AirTAC MAL40X850SU (Discontinued) -> MBL40X850SU

The AirTAC AirTAC MAL40X850SU (Discontinued) -> MBL40X850SU is a double-acting aluminum-barrel mini round cylinder with a Ø40mm bore and 850mm stroke, G1/4 air ports and a fixed rubber bumper. This model is discontinued — the drop-in replacement is the MBL40X850SU, which matches its bore, stroke, force and mounting.

  • BoreØ40 mm
  • Stroke850 mm
  • Port sizeG1/4
  • Acting typeDouble acting
  • Rod threadM12×1.25
  • StatusDiscontinued → MBL40X850SU
$97.46 Limited legacy stock — confirm availability
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About the AirTAC MAL40X850SU (Discontinued) -> MBL40X850SU

The AirTAC MAL40X850SU is a discontinued double-acting aluminum mini round cylinder. Built for a 40mm bore, it delivers 628N push and 528N pull at 0.5MPa, utilizing a G1/4 port and an 850mm made-to-order stroke. The exact drop-in replacement is the MBL40X850SU, matching the force, port, and stroke perfectly.

This legacy unit features a U flat-end back cover for rigid mounting and a built-in -S magnet. Upgrading to the MBL shifts the body from threaded covers to a riveted rolling-packed design, and the sensor family changes from the older CS1-M/DS1-M to the current CMSG/DMSG/EMSG switches. A fixed rubber bumper absorbs end-of-stroke impact, but it will not hold the load if air pressure drops.

AirTAC MAL40X850SU (Discontinued) -> MBL40X850SU Technical Specifications

ModelAirTAC MAL40X850SU (Discontinued) -> MBL40X850SU
SeriesMAL aluminum-barrel mini round cylinder (discontinued)
ReplacementMBL40X850SU
Bore sizeØ40 mm
Stroke850 mm
Acting typeDouble acting
Port sizeG1/4
Rod threadM12×1.25
FluidAir (filtered by 40µm element)
Operating pressure0.1 – 1.0 MPa
Proof pressure1.5 MPa
Temperature-20 to +70 °C
Speed range30 – 800 mm/s
CushionFixed rubber bumper
Max standard strokeUp to 500 mm

Specifications follow the official AirTAC MAL datasheet (now discontinued). The MBL40X850SU carries the same ratings. Confirm against the product label before installation. Thread options: PT / G / NPT.

Theoretical Output Force (Ø40mm)

PressurePush forcePull force
0.5 MPa628 N528 N
0.7 MPa880 N
Max (@1.0 MPa)128 kgf

The MBL40X850SU produces the same force from the same bore — a true drop-in on output. Actual usable force is lower than theoretical; size with a margin.

Model Code: AirTAC MAL40X850SU (Discontinued) -> MBL40X850SU

MALAluminum-barrel mini round cylinder, double acting (discontinued).
40Bore size in mm (20/25/32/40).
×850Stroke length in mm.
SOptional magnet for a CS1-M / DS1-M sensor (MBL uses CMSG/DMSG/EMSG).
CA / U / CMBack cover: CA pivot, U flat-end or CM round-end.

Replacement mapping: MAL → MBL, MSAL → MSBL, MTAL → MTBL, MALD → MBLD, MALJ → MBLJ.

Where the AirTAC MAL40X850SU (Discontinued) -> MBL40X850SU Is Used

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Pallet Dispenser Pusher

Uses the 628N push force at 0.5MPa to positively index empty pallets out of a vertical magazine onto a transfer line.

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CNC Lathe Bar Feeder

The 850mm stroke fully extends to push raw bar stock through the spindle, relying on the rigid U flat-end cover for alignment.

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Carton Flap Folder

Deploys the long stroke to fold large corrugated box flaps, requiring an external guide to prevent rod deflection.

Replacing the AirTAC MAL40X850SU (Discontinued) -> MBL40X850SU with MBL40X850SU

To replace the MAL40X850SU, order the MBL40X850SU. Verify your 40mm bore, 850mm non-standard stroke, G1/4 port, and PT thread. Because this SKU includes the -S magnet, you must upgrade your position sensing from the legacy CS1-M/DS1-M switches to the modern CMSG/DMSG/EMSG family used on the MBL. The U flat-end back cover provides a rigid rear mount.

If you need to step the force down, the 32mm bore neighbor offers 402N push at 0.5MPa. Stepping up is not possible as 40mm is the largest MAL mini round size. The 850mm stroke creates a high rod-bending moment; use an external guide rail to prevent side-load damage. Note that the fixed rubber bumper is not an adjustable cushion—upgrade to the MBLC series if end-cushioning is critical. A plain cylinder drifts when air is lost, so add an external rod lock for position holding.

Upgrade checklist

  • ✓ Order the MBL40X850SU (same bore/stroke/force)
  • ✓ Same G1/4 port and mounting accessories
  • ✓ Sensor: swap CS1-M/DS1-M → CMSG/DMSG/EMSG
  • ✓ Need a cushion? use MBLC (adjustable air cushion)
  • ✓ Confirm back cover (CA / U) and thread (PT/NPT/G)
View MBL40X850SU

Installation & Maintenance Notes

  • check Use clean air filtered to 40µm or finer.
  • check Keep within 0.1 – 1.0 MPa operating pressure.
  • check Avoid side load on the piston rod.
  • check Front/rear covers are threaded — not intended for field disassembly.
  • check Use the correct mounting accessory (LB / FA / SDB) and back cover (CA / U / CM).
  • check For new builds, specify the MBL40X850SU instead of this discontinued model.

AirTAC MAL40X850SU (Discontinued) -> MBL40X850SU FAQ

Yes, the MAL series is discontinued. The exact drop-in replacement is the MBL40X850SU. It shares the same 40mm bore, 850mm stroke, 628N push force at 0.5MPa, G1/4 port, and U flat-end mounting. You only need to update your sensors from CS1-M/DS1-M to CMSG/DMSG/EMSG.

At 0.5MPa, the 40mm bore provides 628N push and 528N pull. At 0.7MPa, push force is 880N. The theoretical maximum force is 128kgf at 1.0MPa. Operating pressure is 0.1-1.0MPa, speed is 30-800mm/s, and the 850mm stroke is a non-standard made-to-order length.

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Drop-in Upgrade

The MBL40X850SU replaces this model 1:1.

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Fast Dispatch

MBL replacements usually ship in 3-4 days.

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Fast Reply

Most inquiries answered within 7-8 hours.

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