This model is discontinued
AirTAC has phased out the MALJ series. You can still order this code here: we ship the direct replacement MBLJ25X100-100S, with the same bore, stroke, output force, port and mounting, so it fits the same application. The MBLJ replacement upgrades to a riveted rolling-packed body and CMSG / DMSG / EMSG sensors (the MAL used CS1-M / DS1-M).
Airtac MALJ25 Adjustable Mini Air Cylinder MALJ25X100-100-S
The AirTAC MALJ25 Adjustable Mini Air Cylinder MALJ25X100-100-S is a double-acting aluminum mini cylinder with a rear adjustable-stroke stopper: you can trim up to 100 mm, giving a usable end-position window from 0 to 100 mm. This model is discontinued — the direct replacement is the MBLJ25X100-100-S.
- BoreØ25 mm
- Stroke100 mm
- Adjust window0–100 mm
- Port sizeG1/8
- Rod threadM10×1.25
- StatusDiscontinued → MBLJ25X100-100-S
- No minimum order. A single piece can be ordered.
- Ready in 3–5 business days. That is the time we take to process the order and hand it to the carrier. Transit time after that depends on the destination.
About the Airtac MALJ25 Adjustable Mini Air Cylinder MALJ25X100-100-S
The AirTAC MALJ25X100-100-S is a discontinued double-acting, double-rod mini cylinder with a 25 mm bore and a 100 mm stroke. A rear stopper screw lets you trim up to 100 mm, giving a usable end-position window of 0-100 mm.
The direct replacement is the MBLJ25X100-100-S, matching the bore, stroke, port, and force. The MALJ uses threaded covers, while the MBLJ upgrades to a riveted rolling-packed body. The adjuster is a travel stop, not a lock; it sets the end position but will not hold a load without live air. Impact is softened only by a fixed rubber bumper.
Airtac MALJ25 Adjustable Mini Air Cylinder MALJ25X100-100-S Technical Specifications
| Model | Airtac MALJ25 Adjustable Mini Air Cylinder MALJ25X100-100-S |
|---|---|
| Series | MALJ adjustable-stroke mini cylinder (discontinued) |
| Replacement | MBLJ25X100-100-S |
| Bore size | Ø25 mm |
| Stroke | 100 mm |
| Adjustable window | 0 – 100 mm |
| Acting type | Double acting, adjustable stroke |
| Port size | G1/8 |
| Rod thread | M10×1.25 |
| Fluid | Air (filtered by 40µm element) |
|---|---|
| Operating pressure | 0.1 – 1.0 MPa |
| Proof pressure | 1.5 MPa |
| Temperature | -20 to +70 °C |
| Speed range | 30 – 800 mm/s |
| Cushion | Fixed rubber bumper |
| Max standard stroke | Up to 300 mm |
The rear adjuster is a travel stop, not a lock — it sets the end position but does not hold the load without live air. No back-cover code and no SDB on adjustable-stroke. The MBLJ25X100-100-S carries the same ratings.
Theoretical Output Force (Ø25mm)
| Pressure | Push force | Pull force |
|---|---|---|
| 0.5 MPa | 206 N | 206 N |
| 0.7 MPa | 289 N | — |
| Max (@1.0 MPa) | 42 kgf | |
MALJ is double-rod: the rear rod that carries the stroke adjuster passes through the rear cover, so both piston faces lose rod area. Push is shown at the annular-area value (conservative), lower than a single-rod MAL push of the same bore. The MBLJ25X100-100-S matches these values.
Model Code: Airtac MALJ25 Adjustable Mini Air Cylinder MALJ25X100-100-S
| MALJ | Adjustable-stroke aluminum mini cylinder, double acting (discontinued). |
|---|---|
| 25 | Bore size in mm (20/25/32/40). |
| ×100 | Nominal stroke length in mm. |
| -100 | Adjustable amount: trim the end to a 0–100 mm window. |
| S | Optional magnet for a CS1-M / DS1-M sensor (MBLJ uses CMSG/DMSG/EMSG). |
Replacement: MALJ → MBLJ. No back-cover (CA/U/CM) and no SDB. Mounting: FA / LB.
Where the Airtac MALJ25 Adjustable Mini Air Cylinder MALJ25X100-100-S Is Used
Carton Flap Folder Pivot
Fine-tune the rear stopper to 85 mm on a packaging line flap folder, matching varying box heights without swapping hardware while the cylinder retracts with 206 N pull force.
Wire Harness Forming Jig
Adjust the end position precisely on an automotive wire harness jig, letting the fixed rubber bumper absorb the end impact as the rod forms copper bundles.
Replacing the Airtac MALJ25 Adjustable Mini Air Cylinder MALJ25X100-100-S with MBLJ25X100-100-S
Replace this MALJ25X100-100-S directly with the MBLJ25X100-100-S, confirming the 25 mm bore, 100 mm stroke, 100 mm adjust code, G1/8 port, M10x1.25 rod thread, and PT thread form. Mounting is FA or LB only; there is no back-cover or SDB option. The -S magnet changes sensor families from the older CS1-M / DS1-M to the new CMSG / DMSG / EMSG switches. Remember the adjuster is a stop, not a lock.
For strokes of 100 mm or more, watch rod-to-side-load bending and provide guide rails to prevent rod distortion.
Upgrade checklist
- ✓ Order the MBLJ25X100-100-S (same bore/stroke/adjust)
- ✓ Same 0–100 mm adjustable window
- ✓ Adjuster is a stop, not a lock
- ✓ No back cover / SDB — plan an FA/LB mount
- ✓ Sensor: swap CS1-M/DS1-M → CMSG/DMSG/EMSG
Installation & Maintenance Notes
- check Use clean air filtered to 40µm or finer.
- check Keep within 0.1 – 1.0 MPa operating pressure.
- check The rear adjuster sets the end position — it is not a load lock.
- check No back-cover / SDB on adjustable-stroke — use FA / LB.
- check Front/rear covers are threaded — not for field disassembly.
- check For new builds, specify the MBLJ25X100-100-S instead of this discontinued model.
Airtac MALJ25 Adjustable Mini Air Cylinder MALJ25X100-100-S FAQ
Yes, the MALJ25X100-100-S is discontinued. The direct replacement is the MBLJ25X100-100-S, which matches the 25 mm bore, 100 mm stroke, 100 mm adjust code, G1/8 port, and mounting. The MBLJ upgrades the threaded covers to a riveted rolling-packed body and changes the -S magnet sensors from CS1-M / DS1-M to CMSG / DMSG / EMSG.
The -100 adjust code allows trimming up to 100 mm at the rear, creating a usable stroke window of 0-100 mm. The adjuster is a travel stop, not a lock, and will not hold a load without live air.
Authorized Export Seller
Genuine AirTAC parts produced by AirTAC factory.
Direct Upgrade
The MBLJ25X100-100-S replaces this model 1:1.
Fast Dispatch
MBLJ replacements are processed and dispatched in 3-5 business days.
Fast Reply
Most inquiries answered within 7-8 hours.
Recommended AirTAC MBLJ Replacements
Request a Quote (Airtac MALJ25 Adjustable Mini Air Cylinder MALJ25X100-100-S → MBLJ25X100-100-S)
Tell us the quantity and destination — we quote the direct MBLJ25X100-100-S replacement with price, stock and lead time, usually within 7-8 hours.