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AirTAC SAI Series · ISO 15552 Cylinder

Airtac SAI160 Standard Cylinder SAI160BX120

The AirTAC SAI160 Standard Cylinder SAI160BX120 is a genuine double-acting ISO 15552 profile-barrel air cylinder with a Ø160mm bore and 120mm stroke, G3/4 air ports and adjustable end cushioning. Its standardized mounting interface makes it interchangeable with other ISO 15552 cylinders at the mounting interface.

  • BoreØ160 mm
  • Stroke120 mm
  • Port sizeG3/4
  • Acting typeDouble acting
  • Rod threadM36×2
  • CushionAdjustable, 50 mm
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About the Airtac SAI160 Standard Cylinder SAI160BX120

The AirTAC SAI160X120 is a double-acting ISO 15552 profile cylinder engineered for heavy-duty automation. Delivering a substantial 14074 N of push force at 0.7 MPa, this 160 mm bore actuator is built to move massive loads across its 120 mm stroke. The extruded aluminum barrel design eliminates exposed tie rods, providing a clean exterior that resists mechanical damage in rugged environments.

This specific configuration is equipped with a highly corrosion-resistant SUS304 stainless steel piston rod (material code B) and utilizes PT tapered port threads. Because it lacks the -S magnet option, it is optimized for pure high-force mechanical drive tasks rather than position-sensing applications. For environments requiring elevated temperatures, the standard TPU seals can be swapped for Viton (H) variants to ensure thermal stability.

Airtac SAI160 Standard Cylinder SAI160BX120 Technical Specifications

ModelAirtac SAI160 Standard Cylinder SAI160BX120
SeriesSAI ISO 15552 profile cylinder
Bore sizeØ160 mm
Stroke120 mm
Acting typeDouble acting
Port sizeG3/4
Rod threadM36×2
FluidAir (filtered by 40µm element)
Operating pressure0.15 – 1.0 MPa
Proof pressure1.5 MPa
Temperature-20 to +70 °C
Speed range30 – 500 mm/s
CushionAdjustable, 50 mm
Max strokeUp to 1500 mm

Specifications follow the official AirTAC SAI series datasheet and ISO 15552 dimensions. Confirm against the product label before installation. Port options: G (BSPP) / NPT.

Theoretical Output Force (Ø160mm)

PressurePush forcePull force
0.5 MPa10053 N9425 N
0.7 MPa14074 N—
Max (@1.0 MPa)2050 kgf

Actual usable force is lower than theoretical due to friction and back-pressure. Size with a safety margin.

Model Code: Airtac SAI160 Standard Cylinder SAI160BX120

SAIISO 15552 profile-barrel cylinder series.
160Bore size in mm.
×120Stroke length in mm.
-SOptional built-in magnet for sensor position sensing.

Related SAI-family variants: SAID (double rod), SAIJ (adjustable stroke), SAIL (with lock), SAIF (with valve), BSAI (enclasp / clamp-lock), and SAI-S with built-in magnet. Rod material: carbon steel (blank) / SUS420J2 (A) / SUS304 (B); seals: TPU (blank) / Viton H / NBR N.

Where the Airtac SAI160 Standard Cylinder SAI160BX120 Is Used

precision_manufacturing

Heavy Metal Stamping

Provides the robust 14074 N push force required to drive large presses and form thick-gauge steel components securely.

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Automotive Assembly

Actuates large-scale robotic welding fixtures and positions heavy chassis frames with precise 120 mm travel.

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Pallet Handling

Shifts fully loaded pallets or heavy industrial containers along high-capacity conveyor lines in distribution centers.

Is the Airtac SAI160 Standard Cylinder SAI160BX120 the Right Cylinder?

Selecting this 160 mm bore actuator makes sense when your application demands extreme thrust that smaller bores cannot provide, such as stepping up from a 125 mm bore which only offers 8590 N at 0.7 MPa. If 120 mm of travel is excessive for your cycle time, you can drop down to a standard 100 mm stroke while retaining the same high-force footprint. The G3/4 PT ports ensure high-volume airflow to prevent starvation during rapid movements.

Keep in mind that a standard SAI160X120 will not hold a load in place if air pressure is removed or exhausted; the piston will drift under dead weight. If your machinery requires fail-safe load holding during an emergency stop or pressure loss, integrate an external pilot-operated check valve or specify the BSAI bidirectional clamp-lock variant. Furthermore, while 120 mm is a moderate stroke, always verify that your mounting accessories (such as FA flanges) can support the cylinder's substantial weight.

Quick checklist

  • ✓ Required force at your working pressure
  • ✓ Stroke and mounting space
  • ✓ Port/thread type (PT/NPT/G)
  • ✓ Magnet (-S) for sensors?
  • ✓ Side load — consider a guided cylinder
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Installation & Maintenance Notes

  • check Use clean air filtered to 40µm or finer.
  • check Keep within 0.15 – 1.0 MPa operating pressure.
  • check Avoid side load on the piston rod.
  • check Adjust end cushion screws for smooth stops.
  • check Use correct mounting accessory (FA/FB/CA/CB/LB/TC).
  • check Installation by qualified personnel per AirTAC docs.

Airtac SAI160 Standard Cylinder SAI160BX120 FAQ

At a standard operating pressure of 0.7 MPa, this 160 mm bore cylinder generates 14074 N of push force and 14074 N of pull force. It can reach up to 18095 N push at 0.9 MPa.

Yes, the SAI160X120 is a true ISO 15552 profile cylinder. Its standardized mounting dimensions and G3/4 port locations make it a direct replacement for other ISO 15552 profile cylinders, allowing easy upgrades or swaps without custom brackets.

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