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AirTAC SAI Series · ISO 15552 Cylinder

Airtac SAI160 Standard Cylinder SAI160BX210S

The AirTAC SAI160 Standard Cylinder SAI160BX210S is a genuine double-acting ISO 15552 profile-barrel air cylinder with a Ø160mm bore and 210mm stroke, G3/4 air ports and adjustable end cushioning. Its standardized mounting interface makes it interchangeable with other ISO 15552 cylinders at the mounting interface.

  • BoreØ160 mm
  • Stroke210 mm
  • Port sizeG3/4
  • Acting typeDouble acting
  • Rod threadM36×2
  • CushionAdjustable, 50 mm
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About the Airtac SAI160 Standard Cylinder SAI160BX210S

The AirTAC SAI160X210-S is a double-acting ISO 15552 profile cylinder engineered for heavy-duty automation. Delivering a robust 14074N push force at 0.7 MPa, this 160mm bore unit is tailored for high-load handling. The 210mm stroke is a non-standard, made-to-order length, ensuring exact fitment for specialized machinery envelopes where standard increments fall short. It features a PT tapered port thread and a SUS304 stainless steel rod (code B) for superior corrosion resistance in harsh environments.

Equipped with a magnetic piston (-S), the extruded aluminum barrel includes sensor grooves on both sides for direct mounting of CMSE or DMSE reed switches. Adjustable air cushions at both ends absorb kinetic energy, while the tie-rod-less profile design maintains a clean, modern exterior. It is dimensionally interchangeable per ISO 15552, serving as a seamless direct replacement for other ISO 15552 profile cylinders.

Airtac SAI160 Standard Cylinder SAI160BX210S Technical Specifications

ModelAirtac SAI160 Standard Cylinder SAI160BX210S
SeriesSAI ISO 15552 profile cylinder
Bore sizeØ160 mm
Stroke210 mm
Acting typeDouble acting
Port sizeG3/4
Rod threadM36×2
FluidAir (filtered by 40µm element)
Operating pressure0.15 – 1.0 MPa
Proof pressure1.5 MPa
Temperature-20 to +70 °C
Speed range30 – 500 mm/s
CushionAdjustable, 50 mm
Max strokeUp to 1500 mm

Specifications follow the official AirTAC SAI series datasheet and ISO 15552 dimensions. Confirm against the product label before installation. Port options: G (BSPP) / NPT.

Theoretical Output Force (Ø160mm)

PressurePush forcePull force
0.5 MPa10053 N9425 N
0.7 MPa14074 N—
Max (@1.0 MPa)2050 kgf

Actual usable force is lower than theoretical due to friction and back-pressure. Size with a safety margin.

Model Code: Airtac SAI160 Standard Cylinder SAI160BX210S

SAIISO 15552 profile-barrel cylinder series.
160Bore size in mm.
×210Stroke length in mm.
-SOptional built-in magnet for sensor position sensing.

Related SAI-family variants: SAID (double rod), SAIJ (adjustable stroke), SAIL (with lock), SAIF (with valve), BSAI (enclasp / clamp-lock), and SAI-S with built-in magnet. Rod material: carbon steel (blank) / SUS420J2 (A) / SUS304 (B); seals: TPU (blank) / Viton H / NBR N.

Where the Airtac SAI160 Standard Cylinder SAI160BX210S Is Used

precision_manufacturing

Heavy Metal Stamping

Provides the 14074N push force required to actuate large stamping presses and forming dies, while the SUS304 rod withstands harsh manufacturing environments.

conveyor_belt

Automotive Pallet Transfer

Shifts heavy engine block pallets along assembly lines, utilizing the adjustable cushions to safely stop massive moving loads at stroke end.

factory

Large Mold Handling

Positions heavy injection molds within machining centers, where the non-standard 210mm stroke perfectly matches the required mold extraction clearance.

Is the Airtac SAI160 Standard Cylinder SAI160BX210S the Right Cylinder?

Select this 160mm bore when applications require substantial thrust between the 100mm (5497N push at 0.7 MPa) and 200mm (21991N push at 0.7 MPa) classes. The non-standard 210mm stroke is ideal when a 200mm travel is slightly insufficient and 250mm would overextend the machine cavity. For any stroke of 300mm or more, side-load and rod-bearing bending become critical concerns; you must manage lateral forces using an external guide rail or a fully guided cylinder to prevent premature seal wear and rod deformation.

Because this is a double-acting cylinder, it relies on continuous air pressure to hold position. If the air supply drops or the valve centers, the piston will drift; for fail-safe load holding without live pressure, integrate the SAIL (air-released lock) variant or an external rod lock. To mount this as a direct ISO 15552 replacement, use the 160mm bore, 210mm stroke, G3/4 PT port, TC trunnion or FA flange accessory, and ensure the -S magnet is specified for position sensing.

Quick checklist

  • ✓ Required force at your working pressure
  • ✓ Stroke and mounting space
  • ✓ Port/thread type (PT/NPT/G)
  • ✓ Magnet (-S) for sensors?
  • ✓ Side load — consider a guided cylinder
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Installation & Maintenance Notes

  • check Use clean air filtered to 40µm or finer.
  • check Keep within 0.15 – 1.0 MPa operating pressure.
  • check Avoid side load on the piston rod.
  • check Adjust end cushion screws for smooth stops.
  • check Use correct mounting accessory (FA/FB/CA/CB/LB/TC).
  • check Installation by qualified personnel per AirTAC docs.

Airtac SAI160 Standard Cylinder SAI160BX210S FAQ

At an operating pressure of 0.7 MPa, the SAI160X210-S generates 14074N of push force and 9425N of pull force. The maximum theoretical force at 1.0 MPa is 2050 kgf.

Yes, the SAI160X210-S is a true ISO 15552 profile cylinder, making its mounting interface dimensionally interchangeable with other ISO 15552 cylinders. It is not a tie-rod design, ensuring a clean exterior while matching standard center distances.

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