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AirTAC SAI Series · ISO 15552 Cylinder

Airtac SAIJ160 Adjustable Cylinder SAIJ160BX100-100S

The AirTAC SAIJ160 Adjustable Cylinder SAIJ160BX100-100S is a genuine double-acting ISO 15552 profile-barrel air cylinder with a Ø160mm bore and 100mm stroke, G3/4 air ports and adjustable end cushioning. Its standardized mounting interface makes it interchangeable with other ISO 15552 cylinders at the mounting interface.

  • BoreØ160 mm
  • Stroke100 mm
  • Port sizeG3/4
  • Acting typeDouble acting
  • Rod threadM36×2
  • CushionAdjustable, 50 mm
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About the Airtac SAIJ160 Adjustable Cylinder SAIJ160BX100-100S

The AirTAC SAIJ160X100-100-S is a double-acting ISO 15552 profile cylinder featuring a rear-mounted stroke adjuster. It provides a 0-100 mm adjustable travel window, allowing you to dial back the full 100 mm stroke to any intermediate position without swapping the barrel. The extruded aluminum barrel includes sensor grooves on both sides for straightforward switch mounting.

This specific SKU is built with a SUS304 stainless steel rod (code B) and includes a magnet (-S) for position detection. It is fully compatible with AirTAC CMSE reed switches and DMSE electronic solid-state sensors. The rear adjuster acts purely as a mechanical stop for end-position tuning; it does not lock the load. For applications requiring true load-holding without live air pressure, consider the SAIL or BSAI series.

Airtac SAIJ160 Adjustable Cylinder SAIJ160BX100-100S Technical Specifications

ModelAirtac SAIJ160 Adjustable Cylinder SAIJ160BX100-100S
SeriesSAI ISO 15552 profile cylinder
Bore sizeØ160 mm
Stroke100 mm
Acting typeDouble acting
Port sizeG3/4
Rod threadM36×2
FluidAir (filtered by 40µm element)
Operating pressure0.15 – 1.0 MPa
Proof pressure1.5 MPa
Temperature-20 to +70 °C
Speed range30 – 500 mm/s
CushionAdjustable, 50 mm
Max strokeUp to 1500 mm

Specifications follow the official AirTAC SAI series datasheet and ISO 15552 dimensions. Confirm against the product label before installation. Port options: G (BSPP) / NPT.

Theoretical Output Force (Ø160mm)

PressurePush forcePull force
0.5 MPa9425 N9425 N
0.7 MPa13195 N—
Max (@1.0 MPa)1922 kgf

Double-rod model: the rod passes through the rear cover, so both piston faces lose rod area and push is shown at the annular-area value. Actual usable force is lower than theoretical due to friction and back-pressure. Size with a safety margin.

Model Code: Airtac SAIJ160 Adjustable Cylinder SAIJ160BX100-100S

SAIISO 15552 profile-barrel cylinder series.
160Bore size in mm.
×100Stroke length in mm.
-SOptional built-in magnet for sensor position sensing.

Related SAI-family variants: SAID (double rod), SAIJ (adjustable stroke), SAIL (with lock), SAIF (with valve), BSAI (enclasp / clamp-lock), and SAI-S with built-in magnet. Rod material: carbon steel (blank) / SUS420J2 (A) / SUS304 (B); seals: TPU (blank) / Viton H / NBR N.

Where the Airtac SAIJ160 Adjustable Cylinder SAIJ160BX100-100S Is Used

settings_input_component

Variable End-Stop Setup

Dial in the exact retract position for a heavy press or clamp during commissioning, trimming the travel window anywhere from 0 to 100 mm to hit the required material depth.

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Product Changeover

Rapidly adjust the stroke end-position on a packaging line when switching between different product sizes, avoiding the need to physically swap out the entire cylinder.

Is the Airtac SAIJ160 Adjustable Cylinder SAIJ160BX100-100S the Right Cylinder?

Select this 160 mm bore cylinder when your fixture requires precise end-position tuning during commissioning or frequent product changeovers, rather than relying on a fixed-stroke SAI cylinder.

To match this ISO 15552 interchangeable cylinder, specify a 100 mm stroke, up to 100 mm adjustment range, PT tapered port thread, and the -S magnet option. The robust 40 mm rod and M36x2 thread handle high side-loading stresses well, but because the 100 mm stroke is relatively short for this bore, an external guide is recommended if the load is heavily cantilevered. The SAIJ mounting set includes Basic, FA, LB, TC, FTC, TCM1, and TCM2 options, omitting FB, CA, CB, and CR.

Quick checklist

  • ✓ Required force at your working pressure
  • ✓ Stroke and mounting space
  • ✓ Port/thread type (PT/NPT/G)
  • ✓ Magnet (-S) for sensors?
  • ✓ Side load — consider a guided cylinder
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Installation & Maintenance Notes

  • check Use clean air filtered to 40µm or finer.
  • check Keep within 0.15 – 1.0 MPa operating pressure.
  • check Avoid side load on the piston rod.
  • check Adjust end cushion screws for smooth stops.
  • check Use correct mounting accessory (FA/FB/CA/CB/LB/TC).
  • check Installation by qualified personnel per AirTAC docs.

Airtac SAIJ160 Adjustable Cylinder SAIJ160BX100-100S FAQ

At 0.9 MPa, the push force increases to 18095N.

The rear adjuster screw lets you mechanically shorten the effective travel from 100 mm down to 0 mm. It functions as a physical stop for precise end-position tuning during setup, but it does not lock the load without continuous live air pressure.

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