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AirTAC SAI Series · ISO 15552 Cylinder

Airtac SAIJ160 Adjustable Cylinder SAIJ160BX100-40S

The AirTAC SAIJ160 Adjustable Cylinder SAIJ160BX100-40S is a genuine double-acting ISO 15552 profile-barrel air cylinder with a Ø160mm bore and 100mm stroke, G3/4 air ports and adjustable end cushioning. Its standardized mounting interface makes it interchangeable with other ISO 15552 cylinders at the mounting interface.

  • BoreØ160 mm
  • Stroke100 mm
  • Port sizeG3/4
  • Acting typeDouble acting
  • Rod threadM36×2
  • CushionAdjustable, 50 mm
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About the Airtac SAIJ160 Adjustable Cylinder SAIJ160BX100-40S

It features a SUS304 stainless steel rod for superior corrosion resistance and uses PT tapered port threads. By turning the external rear stopper, you can fine-tune the effective travel down from the 100mm nominal stroke, creating a precise 60-100mm usable window without adding external stops.

This adjustable capability is ideal for product changeovers and end-position tuning at commissioning. The cylinder includes dual-side sensor grooves compatible with CMSE reed and DMSE electronic switches, thanks to the built-in magnet. Remember that the rear adjuster acts only as a travel stop and deceleration aid alongside the air cushions; it does not hold the load without live air. For true load-holding, consider the SAIL or BSAI series.

Airtac SAIJ160 Adjustable Cylinder SAIJ160BX100-40S Technical Specifications

ModelAirtac SAIJ160 Adjustable Cylinder SAIJ160BX100-40S
SeriesSAI ISO 15552 profile cylinder
Bore sizeØ160 mm
Stroke100 mm
Acting typeDouble acting
Port sizeG3/4
Rod threadM36×2
FluidAir (filtered by 40µm element)
Operating pressure0.15 – 1.0 MPa
Proof pressure1.5 MPa
Temperature-20 to +70 °C
Speed range30 – 500 mm/s
CushionAdjustable, 50 mm
Max strokeUp to 1500 mm

Specifications follow the official AirTAC SAI series datasheet and ISO 15552 dimensions. Confirm against the product label before installation. Port options: G (BSPP) / NPT.

Theoretical Output Force (Ø160mm)

PressurePush forcePull force
0.5 MPa9425 N9425 N
0.7 MPa13195 N—
Max (@1.0 MPa)1922 kgf

Double-rod model: the rod passes through the rear cover, so both piston faces lose rod area and push is shown at the annular-area value. Actual usable force is lower than theoretical due to friction and back-pressure. Size with a safety margin.

Model Code: Airtac SAIJ160 Adjustable Cylinder SAIJ160BX100-40S

SAIISO 15552 profile-barrel cylinder series.
160Bore size in mm.
×100Stroke length in mm.
-SOptional built-in magnet for sensor position sensing.

Related SAI-family variants: SAID (double rod), SAIJ (adjustable stroke), SAIL (with lock), SAIF (with valve), BSAI (enclasp / clamp-lock), and SAI-S with built-in magnet. Rod material: carbon steel (blank) / SUS420J2 (A) / SUS304 (B); seals: TPU (blank) / Viton H / NBR N.

Where the Airtac SAIJ160 Adjustable Cylinder SAIJ160BX100-40S Is Used

tune

Product Changeover

Dial in the exact end-stop position between production runs, adjusting the usable travel window from 60 to 100mm without physically swapping the cylinder or adding external stopper blocks.

precision_manufacturing

Precision Clamping

Secure heavy workpieces with repeatable precision, utilizing the SUS304 stainless steel rod for corrosion resistance in demanding manufacturing environments.

Is the Airtac SAIJ160 Adjustable Cylinder SAIJ160BX100-40S the Right Cylinder?

Choose this 160mm bore when you need heavy thrust up to 14074N at 0.7 MPa, stepping up from a 125mm bore that provides 8590N. The 40mm adjustment window is perfect for dialing in exact end-of-stroke positions during machine setup or varying product sizes on a line, offering flexibility a fixed-stroke SAI cannot match. When ordering an ISO 15552 replacement, verify the 100mm stroke, 40mm adjustment, PT port thread, and the -S magnet requirement.

Because the 100mm stroke is relatively short for this large bore, side-loading is manageable, but you should still ensure the robust M36x2 rod thread and 40mm rod diameter properly carry any moment loads. The SAIJ mounting set includes Basic, FA, LB, TC, FTC, TCM1, and TCM2, omitting FB, CA, CB, and CR options. Operating speed is rated for 30-500 mm/s.

Quick checklist

  • ✓ Required force at your working pressure
  • ✓ Stroke and mounting space
  • ✓ Port/thread type (PT/NPT/G)
  • ✓ Magnet (-S) for sensors?
  • ✓ Side load — consider a guided cylinder
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Installation & Maintenance Notes

  • check Use clean air filtered to 40µm or finer.
  • check Keep within 0.15 – 1.0 MPa operating pressure.
  • check Avoid side load on the piston rod.
  • check Adjust end cushion screws for smooth stops.
  • check Use correct mounting accessory (FA/FB/CA/CB/LB/TC).
  • check Installation by qualified personnel per AirTAC docs.

Airtac SAIJ160 Adjustable Cylinder SAIJ160BX100-40S FAQ

The maximum push force is 18095N at 0.9 MPa.

The rear adjusting screw acts as a mechanical stopper that lets you shorten the effective stroke from the 100mm nominal length down to 60mm. This creates a 60-100mm usable travel window for fine-tuning end positions at commissioning without replacing the cylinder.

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