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AirTAC SAI Series · ISO 15552 Cylinder

Airtac SAIJ160 Adjustable Cylinder SAIJ160BX100-75

The AirTAC SAIJ160 Adjustable Cylinder SAIJ160BX100-75 is a genuine double-acting ISO 15552 profile-barrel air cylinder with a Ø160mm bore and 100mm stroke, G3/4 air ports and adjustable end cushioning. Its standardized mounting interface makes it interchangeable with other ISO 15552 cylinders at the mounting interface.

  • BoreØ160 mm
  • Stroke100 mm
  • Port sizeG3/4
  • Acting typeDouble acting
  • Rod threadM36×2
  • CushionAdjustable, 50 mm
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About the Airtac SAIJ160 Adjustable Cylinder SAIJ160BX100-75

The AirTAC SAIJ160X100-75 is a double-acting ISO 15552 profile cylinder featuring a rear stroke adjuster that allows you to fine-tune the effective travel down to 25 mm from a 100 mm nominal stroke. Delivering 10053 N of pull force at 0.5 MPa, it handles heavy loads with precision. The extruded aluminum barrel includes sensor grooves on both sides for flexible switch placement.

This specific SKU utilizes a SUS304 stainless steel rod (option B) for superior corrosion resistance and features PT tapered port threads. The rear adjustment screw acts purely as a mechanical stop to set the retract end-position during commissioning; it does not lock the load without live air pressure. For load-holding requirements, consider the SAIL or BSAI series instead.

Airtac SAIJ160 Adjustable Cylinder SAIJ160BX100-75 Technical Specifications

ModelAirtac SAIJ160 Adjustable Cylinder SAIJ160BX100-75
SeriesSAI ISO 15552 profile cylinder
Bore sizeØ160 mm
Stroke100 mm
Acting typeDouble acting
Port sizeG3/4
Rod threadM36×2
FluidAir (filtered by 40µm element)
Operating pressure0.15 – 1.0 MPa
Proof pressure1.5 MPa
Temperature-20 to +70 °C
Speed range30 – 500 mm/s
CushionAdjustable, 50 mm
Max strokeUp to 1500 mm

Specifications follow the official AirTAC SAI series datasheet and ISO 15552 dimensions. Confirm against the product label before installation. Port options: G (BSPP) / NPT.

Theoretical Output Force (Ø160mm)

PressurePush forcePull force
0.5 MPa9425 N9425 N
0.7 MPa13195 N—
Max (@1.0 MPa)1922 kgf

Double-rod model: the rod passes through the rear cover, so both piston faces lose rod area and push is shown at the annular-area value. Actual usable force is lower than theoretical due to friction and back-pressure. Size with a safety margin.

Model Code: Airtac SAIJ160 Adjustable Cylinder SAIJ160BX100-75

SAIISO 15552 profile-barrel cylinder series.
160Bore size in mm.
×100Stroke length in mm.
-SOptional built-in magnet for sensor position sensing.

Related SAI-family variants: SAID (double rod), SAIJ (adjustable stroke), SAIL (with lock), SAIF (with valve), BSAI (enclasp / clamp-lock), and SAI-S with built-in magnet. Rod material: carbon steel (blank) / SUS420J2 (A) / SUS304 (B); seals: TPU (blank) / Viton H / NBR N.

Where the Airtac SAIJ160 Adjustable Cylinder SAIJ160BX100-75 Is Used

precision_manufacturing

Variable End-Stop Forming

Dial in the exact retract distance for heavy-duty forming presses, adjusting the 25-100 mm travel window on the fly without changing the cylinder.

factory

Product Changeover Systems

Rapidly reconfigure automated lines for different part sizes by turning the rear adjuster, saving downtime during production line transitions.

build

Heavy-Load Clamping

Securely clamp large workpieces using the 10053 N pull force, relying on the SUS304 rod for durability in harsh manufacturing environments.

Is the Airtac SAIJ160 Adjustable Cylinder SAIJ160BX100-75 the Right Cylinder?

Choose this 160 mm bore cylinder when your application requires substantial thrust—stepping down to a 125 mm bore yields 5734 N of pull force at 0.5 MPa, while this model provides 10053 N. The 75 mm adjustment window is ideal for machinery requiring variable end-stops during product changeovers, eliminating the need to physically swap cylinders or add external stopper blocks. Mounting options include the standard SAIJ subset: Basic, FA, LB, TC, FTC, TCM1, and TCM2 (omitting FB, CA, CB, and CR). When replacing an ISO 15552 cylinder, match the 160 mm bore, 100 mm stroke, PT G3/4 port, and 75 mm adjuster. Note that because the nominal stroke is 100 mm, an external guide is recommended if heavy side-loads are present.

Quick checklist

  • ✓ Required force at your working pressure
  • ✓ Stroke and mounting space
  • ✓ Port/thread type (PT/NPT/G)
  • ✓ Magnet (-S) for sensors?
  • ✓ Side load — consider a guided cylinder
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Installation & Maintenance Notes

  • check Use clean air filtered to 40µm or finer.
  • check Keep within 0.15 – 1.0 MPa operating pressure.
  • check Avoid side load on the piston rod.
  • check Adjust end cushion screws for smooth stops.
  • check Use correct mounting accessory (FA/FB/CA/CB/LB/TC).
  • check Installation by qualified personnel per AirTAC docs.

Airtac SAIJ160 Adjustable Cylinder SAIJ160BX100-75 FAQ

The rear adjuster screw allows you to reduce the 100 mm nominal stroke by up to 75 mm, providing an effective travel window of 25 to 100 mm. This mechanical stop fine-tunes the end position during setup but does not hold the load without continuous air pressure.

The maximum operating pressure is 1.0 MPa.

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