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AirTAC SAI Series · ISO 15552 Cylinder

Airtac SAIJ160 Adjustable Cylinder SAIJ160BX1000-100

The AirTAC SAIJ160 Adjustable Cylinder SAIJ160BX1000-100 is a genuine double-acting ISO 15552 profile-barrel air cylinder with a Ø160mm bore and 1000mm stroke, G3/4 air ports and adjustable end cushioning. Its standardized mounting interface makes it interchangeable with other ISO 15552 cylinders at the mounting interface.

  • BoreØ160 mm
  • Stroke1000 mm
  • Port sizeG3/4
  • Acting typeDouble acting
  • Rod threadM36×2
  • CushionAdjustable, 50 mm
$1,412.34 $1,419.84 Standard model — ready in 3-5 business days to process and dispatch
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About the Airtac SAIJ160 Adjustable Cylinder SAIJ160BX1000-100

The AirTAC SAIJ160X1000-100 is a double-acting ISO 15552 profile cylinder featuring a rear mechanical adjuster that trims the nominal 1000 mm stroke back by up to 100 mm, yielding a usable travel window of 900-1000 mm. This built-in stopper allows precise end-position tuning at commissioning without adding external physical stops or swapping the actuator.

This variant uses a SUS304 stainless steel rod for superior corrosion resistance and features PT tapered port threading with a G3/8 air connection. The extruded aluminum barrel includes sensor grooves on both sides for flexible mounting of CMSE reed or DMSE solid-state switches. Operating speed spans 30-500 mm/s, and the cylinder relies on variable air cushions at both ends to decelerate the large moving mass smoothly.

Airtac SAIJ160 Adjustable Cylinder SAIJ160BX1000-100 Technical Specifications

ModelAirtac SAIJ160 Adjustable Cylinder SAIJ160BX1000-100
SeriesSAI ISO 15552 profile cylinder
Bore sizeØ160 mm
Stroke1000 mm
Acting typeDouble acting
Port sizeG3/4
Rod threadM36×2
FluidAir (filtered by 40µm element)
Operating pressure0.15 – 1.0 MPa
Proof pressure1.5 MPa
Temperature-20 to +70 °C
Speed range30 – 500 mm/s
CushionAdjustable, 50 mm
Max strokeUp to 1500 mm

Specifications follow the official AirTAC SAI series datasheet and ISO 15552 dimensions. Confirm against the product label before installation. Port options: G (BSPP) / NPT.

Theoretical Output Force (Ø160mm)

PressurePush forcePull force
0.5 MPa9425 N9425 N
0.7 MPa13195 N—
Max (@1.0 MPa)1922 kgf

Double-rod model: the rod passes through the rear cover, so both piston faces lose rod area and push is shown at the annular-area value. Actual usable force is lower than theoretical due to friction and back-pressure. Size with a safety margin.

Model Code: Airtac SAIJ160 Adjustable Cylinder SAIJ160BX1000-100

SAIISO 15552 profile-barrel cylinder series.
160Bore size in mm.
×1000Stroke length in mm.
-SOptional built-in magnet for sensor position sensing.

Related SAI-family variants: SAID (double rod), SAIJ (adjustable stroke), SAIL (with lock), SAIF (with valve), BSAI (enclasp / clamp-lock), and SAI-S with built-in magnet. Rod material: carbon steel (blank) / SUS420J2 (A) / SUS304 (B); seals: TPU (blank) / Viton H / NBR N.

Where the Airtac SAIJ160 Adjustable Cylinder SAIJ160BX1000-100 Is Used

precision_manufacturing

Heavy Machinery Setup

Dial in the exact 900-1000 mm end-stop during large equipment assembly without machining custom spacers.

factory

Automated Line Changeover

Quickly adapt the stroke endpoint on a 160 mm bore actuator when switching the production line to a different product size.

Is the Airtac SAIJ160 Adjustable Cylinder SAIJ160BX1000-100 the Right Cylinder?

The 1000 mm stroke combined with a 40 mm rod diameter handles significant loads, but any unsupported travel of this length demands an external guide to prevent rod binding and premature seal wear. The 100 mm adjustment range is ideal for production lines needing frequent product-size changeovers, allowing you to fine-tune the extended position on the fly.

Remember that the rear adjuster functions strictly as a travel stop and does not hold the load without live air pressure. If your application requires true mechanical load-holding or fail-safe braking, consider the AirTAC SAIL pneumatic lock or BSAI clamp-lock cylinder instead. To match this ISO 15552 interchangeable profile cylinder, specify bore 160, stroke 1000, 100 mm adjustment, PT G3/8 port, Basic/FA/LB/TC/FTC/TCM1/TCM2 mounting, and no magnet.

Quick checklist

  • ✓ Required force at your working pressure
  • ✓ Stroke and mounting space
  • ✓ Port/thread type (PT/NPT/G)
  • ✓ Magnet (-S) for sensors?
  • ✓ Side load — consider a guided cylinder
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Installation & Maintenance Notes

  • check Use clean air filtered to 40µm or finer.
  • check Keep within 0.15 – 1.0 MPa operating pressure.
  • check Avoid side load on the piston rod.
  • check Adjust end cushion screws for smooth stops.
  • check Use correct mounting accessory (FA/FB/CA/CB/LB/TC).
  • check Installation by qualified personnel per AirTAC docs.

Airtac SAIJ160 Adjustable Cylinder SAIJ160BX1000-100 FAQ

At 0.9 MPa the push force increases to 18095 N.

The rear adjuster screw acts as a mechanical stop, allowing you to shorten the effective travel from the nominal 1000 mm down to 900 mm. It sets the end position but does not lock the load without continuous air pressure.

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Related AirTAC SAI Cylinders

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