
The AirTAC SAIJ160 Adjustable Cylinder SAIJ160BX1000-100 is a genuine double-acting ISO 15552 profile-barrel air cylinder with a Ø160mm bore and 1000mm stroke, G3/4 air ports and adjustable end cushioning. Its standardized mounting interface makes it interchangeable with other ISO 15552 cylinders at the mounting interface.
The AirTAC SAIJ160X1000-100 is a double-acting ISO 15552 profile cylinder featuring a rear mechanical adjuster that trims the nominal 1000 mm stroke back by up to 100 mm, yielding a usable travel window of 900-1000 mm. This built-in stopper allows precise end-position tuning at commissioning without adding external physical stops or swapping the actuator.
This variant uses a SUS304 stainless steel rod for superior corrosion resistance and features PT tapered port threading with a G3/8 air connection. The extruded aluminum barrel includes sensor grooves on both sides for flexible mounting of CMSE reed or DMSE solid-state switches. Operating speed spans 30-500 mm/s, and the cylinder relies on variable air cushions at both ends to decelerate the large moving mass smoothly.
| Model | Airtac SAIJ160 Adjustable Cylinder SAIJ160BX1000-100 |
|---|---|
| Series | SAI ISO 15552 profile cylinder |
| Bore size | Ø160 mm |
| Stroke | 1000 mm |
| Acting type | Double acting |
| Port size | G3/4 |
| Rod thread | M36×2 |
| Fluid | Air (filtered by 40µm element) |
|---|---|
| Operating pressure | 0.15 – 1.0 MPa |
| Proof pressure | 1.5 MPa |
| Temperature | -20 to +70 °C |
| Speed range | 30 – 500 mm/s |
| Cushion | Adjustable, 50 mm |
| Max stroke | Up to 1500 mm |
Specifications follow the official AirTAC SAI series datasheet and ISO 15552 dimensions. Confirm against the product label before installation. Port options: G (BSPP) / NPT.
| Pressure | Push force | Pull force |
|---|---|---|
| 0.5 MPa | 9425 N | 9425 N |
| 0.7 MPa | 13195 N | — |
| Max (@1.0 MPa) | 1922 kgf | |
Double-rod model: the rod passes through the rear cover, so both piston faces lose rod area and push is shown at the annular-area value. Actual usable force is lower than theoretical due to friction and back-pressure. Size with a safety margin.
| SAI | ISO 15552 profile-barrel cylinder series. |
|---|---|
| 160 | Bore size in mm. |
| ×1000 | Stroke length in mm. |
| -S | Optional built-in magnet for sensor position sensing. |
Related SAI-family variants: SAID (double rod), SAIJ (adjustable stroke), SAIL (with lock), SAIF (with valve), BSAI (enclasp / clamp-lock), and SAI-S with built-in magnet. Rod material: carbon steel (blank) / SUS420J2 (A) / SUS304 (B); seals: TPU (blank) / Viton H / NBR N.
Dial in the exact 900-1000 mm end-stop during large equipment assembly without machining custom spacers.
Quickly adapt the stroke endpoint on a 160 mm bore actuator when switching the production line to a different product size.
The 1000 mm stroke combined with a 40 mm rod diameter handles significant loads, but any unsupported travel of this length demands an external guide to prevent rod binding and premature seal wear. The 100 mm adjustment range is ideal for production lines needing frequent product-size changeovers, allowing you to fine-tune the extended position on the fly.
Remember that the rear adjuster functions strictly as a travel stop and does not hold the load without live air pressure. If your application requires true mechanical load-holding or fail-safe braking, consider the AirTAC SAIL pneumatic lock or BSAI clamp-lock cylinder instead. To match this ISO 15552 interchangeable profile cylinder, specify bore 160, stroke 1000, 100 mm adjustment, PT G3/8 port, Basic/FA/LB/TC/FTC/TCM1/TCM2 mounting, and no magnet.
Quick checklist
At 0.9 MPa the push force increases to 18095 N.
The rear adjuster screw acts as a mechanical stop, allowing you to shorten the effective travel from the nominal 1000 mm down to 900 mm. It sets the end position but does not lock the load without continuous air pressure.
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