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AirTAC SAI Series · ISO 15552 Cylinder

Airtac SAIJ160 Adjustable Cylinder SAIJ160BX105-40

The AirTAC SAIJ160 Adjustable Cylinder SAIJ160BX105-40 is a genuine double-acting ISO 15552 profile-barrel air cylinder with a Ø160mm bore and 105mm stroke, G3/4 air ports and adjustable end cushioning. Its standardized mounting interface makes it interchangeable with other ISO 15552 cylinders at the mounting interface.

  • BoreØ160 mm
  • Stroke105 mm
  • Port sizeG3/4
  • Acting typeDouble acting
  • Rod threadM36×2
  • CushionAdjustable, 50 mm
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About the Airtac SAIJ160 Adjustable Cylinder SAIJ160BX105-40

The AirTAC SAIJ160X105-40 is a double-acting ISO 15552 profile cylinder featuring a rear stroke adjuster that creates a 65-105mm usable travel window. This extruded aluminum barrel includes sensor grooves on both sides, though no magnet is installed for electronic CMSE or reed DMSE switches on this configuration.

Because the rear adjuster acts purely as a mechanical stop to fine-tune end positions, it cannot hold loads without live air pressure. The PT tapered port threads ensure a tight pneumatic seal, while the integrated variable air cushions at both ends absorb kinetic energy across its 30-500mm/s speed range.

Airtac SAIJ160 Adjustable Cylinder SAIJ160BX105-40 Technical Specifications

ModelAirtac SAIJ160 Adjustable Cylinder SAIJ160BX105-40
SeriesSAI ISO 15552 profile cylinder
Bore sizeØ160 mm
Stroke105 mm
Acting typeDouble acting
Port sizeG3/4
Rod threadM36×2
FluidAir (filtered by 40µm element)
Operating pressure0.15 – 1.0 MPa
Proof pressure1.5 MPa
Temperature-20 to +70 °C
Speed range30 – 500 mm/s
CushionAdjustable, 50 mm
Max strokeUp to 1500 mm

Specifications follow the official AirTAC SAI series datasheet and ISO 15552 dimensions. Confirm against the product label before installation. Port options: G (BSPP) / NPT.

Theoretical Output Force (Ø160mm)

PressurePush forcePull force
0.5 MPa9425 N9425 N
0.7 MPa13195 N—
Max (@1.0 MPa)1922 kgf

Double-rod model: the rod passes through the rear cover, so both piston faces lose rod area and push is shown at the annular-area value. Actual usable force is lower than theoretical due to friction and back-pressure. Size with a safety margin.

Model Code: Airtac SAIJ160 Adjustable Cylinder SAIJ160BX105-40

SAIISO 15552 profile-barrel cylinder series.
160Bore size in mm.
×105Stroke length in mm.
-SOptional built-in magnet for sensor position sensing.

Related SAI-family variants: SAID (double rod), SAIJ (adjustable stroke), SAIL (with lock), SAIF (with valve), BSAI (enclasp / clamp-lock), and SAI-S with built-in magnet. Rod material: carbon steel (blank) / SUS420J2 (A) / SUS304 (B); seals: TPU (blank) / Viton H / NBR N.

Where the Airtac SAIJ160 Adjustable Cylinder SAIJ160BX105-40 Is Used

precision_manufacturing

Variable End-Stop Machining

Dial in the 65-105mm travel window during tooling setup to accommodate different raw material thicknesses without repositioning the cylinder.

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Product Changeover Diverter

Adjust the retract distance on the fly during packaging line format changes to handle varying box sizes accurately.

Is the Airtac SAIJ160 Adjustable Cylinder SAIJ160BX105-40 the Right Cylinder?

An adjustable stroke is selected over a fixed SAI cylinder when you need in-situ commissioning fine-tuning or variable end-stops for product changeovers without physically swapping the barrel.

For ISO 15552 replacement matching, verify a 160mm bore, 105mm stroke, 40mm adjustment range, G3/4 PT ports, and SUS304 rod. Since the 105mm stroke is under 300mm, side-load risks are moderate, but the 40mm rod thread handles higher bending moments. Remember that the rear adjuster is a travel stop, not a lock; for dead-end load holding without live air, specify an external rod lock, pilot-operated check valve, or the SAIL/BSAI series.

Quick checklist

  • ✓ Required force at your working pressure
  • ✓ Stroke and mounting space
  • ✓ Port/thread type (PT/NPT/G)
  • ✓ Magnet (-S) for sensors?
  • ✓ Side load — consider a guided cylinder
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Installation & Maintenance Notes

  • check Use clean air filtered to 40µm or finer.
  • check Keep within 0.15 – 1.0 MPa operating pressure.
  • check Avoid side load on the piston rod.
  • check Adjust end cushion screws for smooth stops.
  • check Use correct mounting accessory (FA/FB/CA/CB/LB/TC).
  • check Installation by qualified personnel per AirTAC docs.

Airtac SAIJ160 Adjustable Cylinder SAIJ160BX105-40 FAQ

At the maximum 1.0MPa pressure, the push force reaches 18095N.

The rear adjuster screw allows you to shorten the nominal 105mm stroke by up to 40mm, providing an adjustable usable travel window between 65 and 105mm for precise end-position tuning.

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