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AirTAC SAI Series · ISO 15552 Cylinder

Airtac SAIJ160 Adjustable Cylinder SAIJ160BX115-40S

The AirTAC SAIJ160 Adjustable Cylinder SAIJ160BX115-40S is a genuine double-acting ISO 15552 profile-barrel air cylinder with a Ø160mm bore and 115mm stroke, G3/4 air ports and adjustable end cushioning. Its standardized mounting interface makes it interchangeable with other ISO 15552 cylinders at the mounting interface.

  • BoreØ160 mm
  • Stroke115 mm
  • Port sizeG3/4
  • Acting typeDouble acting
  • Rod threadM36×2
  • CushionAdjustable, 50 mm
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About the Airtac SAIJ160 Adjustable Cylinder SAIJ160BX115-40S

The AirTAC SAIJ160X115-40-S is a double-acting ISO 15552 profile cylinder equipped with a rear stroke adjuster, allowing you to dial back the nominal 115 mm stroke by up to 40 mm. This creates a precise 75-115 mm usable travel window for fine-tuning end positions during commissioning without swapping hardware. It delivers substantial thrust, pushing 14074 N at 0.7 MPa.

This SKU features a SUS304 stainless steel rod for superior corrosion resistance and includes a magnet for CMSE / DMSE sensors. The rear adjuster acts purely as a travel stop to set deceleration limits; it is not a locking device and will not hold a load without live air pressure. For position holding without continuous air, an external rod lock or related SAIL cylinder is required.

Airtac SAIJ160 Adjustable Cylinder SAIJ160BX115-40S Technical Specifications

ModelAirtac SAIJ160 Adjustable Cylinder SAIJ160BX115-40S
SeriesSAI ISO 15552 profile cylinder
Bore sizeØ160 mm
Stroke115 mm
Acting typeDouble acting
Port sizeG3/4
Rod threadM36×2
FluidAir (filtered by 40µm element)
Operating pressure0.15 – 1.0 MPa
Proof pressure1.5 MPa
Temperature-20 to +70 °C
Speed range30 – 500 mm/s
CushionAdjustable, 50 mm
Max strokeUp to 1500 mm

Specifications follow the official AirTAC SAI series datasheet and ISO 15552 dimensions. Confirm against the product label before installation. Port options: G (BSPP) / NPT.

Theoretical Output Force (Ø160mm)

PressurePush forcePull force
0.5 MPa9425 N9425 N
0.7 MPa13195 N—
Max (@1.0 MPa)1922 kgf

Double-rod model: the rod passes through the rear cover, so both piston faces lose rod area and push is shown at the annular-area value. Actual usable force is lower than theoretical due to friction and back-pressure. Size with a safety margin.

Model Code: Airtac SAIJ160 Adjustable Cylinder SAIJ160BX115-40S

SAIISO 15552 profile-barrel cylinder series.
160Bore size in mm.
×115Stroke length in mm.
-SOptional built-in magnet for sensor position sensing.

Related SAI-family variants: SAID (double rod), SAIJ (adjustable stroke), SAIL (with lock), SAIF (with valve), BSAI (enclasp / clamp-lock), and SAI-S with built-in magnet. Rod material: carbon steel (blank) / SUS420J2 (A) / SUS304 (B); seals: TPU (blank) / Viton H / NBR N.

Where the Airtac SAIJ160 Adjustable Cylinder SAIJ160BX115-40S Is Used

precision_manufacturing

Heavy Press Tuning

Dial in the exact 75-115 mm end position for heavy pressing or forming operations during initial setup without adding external mechanical stops.

factory

Product Changeovers

Quickly adjust the travel window on automated lines when switching between product sizes, using the rear screw to set new retract limits.

science

Corrosive Handling

Leverage the SUS304 stainless steel rod for large-scale clamping or positioning in washdown or mildly corrosive manufacturing environments.

Is the Airtac SAIJ160 Adjustable Cylinder SAIJ160BX115-40S the Right Cylinder?

The adjustable 75-115 mm window is ideal for product changeovers on a line, letting operators set variable end-stops on the fly instead of machining external stops. When replacing an ISO 15552 cylinder, match the 115 mm stroke, 40 mm adjuster, PT G3/4 port, and the -S magnet requirement.

Although the stroke is under 300 mm, the 40 mm rod diameter and M36x2 thread handle high side loads well, though any long unsupported tooling should still use an external guide. Mounting options are limited to Basic, FA, LB, TC, FTC, TCM1, and TCM2, omitting FB, CA, CB, and CR brackets.

Quick checklist

  • ✓ Required force at your working pressure
  • ✓ Stroke and mounting space
  • ✓ Port/thread type (PT/NPT/G)
  • ✓ Magnet (-S) for sensors?
  • ✓ Side load — consider a guided cylinder
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Installation & Maintenance Notes

  • check Use clean air filtered to 40µm or finer.
  • check Keep within 0.15 – 1.0 MPa operating pressure.
  • check Avoid side load on the piston rod.
  • check Adjust end cushion screws for smooth stops.
  • check Use correct mounting accessory (FA/FB/CA/CB/LB/TC).
  • check Installation by qualified personnel per AirTAC docs.

Airtac SAIJ160 Adjustable Cylinder SAIJ160BX115-40S FAQ

At a maximum 1.0 MPa, it achieves up to 10053 N pull force.

The rear adjuster screw allows you to shorten the effective travel from the nominal 115 mm down to as little as 75 mm. This creates a 75-115 mm usable window for fine-tuning the retract end position at commissioning.

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