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AirTAC SAI Series · ISO 15552 Cylinder

Airtac SAIJ160 Adjustable Cylinder SAIJ160BX125-40

The AirTAC SAIJ160 Adjustable Cylinder SAIJ160BX125-40 is a genuine double-acting ISO 15552 profile-barrel air cylinder with a Ø160mm bore and 125mm stroke, G3/4 air ports and adjustable end cushioning. Its standardized mounting interface makes it interchangeable with other ISO 15552 cylinders at the mounting interface.

  • BoreØ160 mm
  • Stroke125 mm
  • Port sizeG3/4
  • Acting typeDouble acting
  • Rod threadM36×2
  • CushionAdjustable, 50 mm
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About the Airtac SAIJ160 Adjustable Cylinder SAIJ160BX125-40

It features a SUS304 stainless steel rod and PT tapered ports. The integrated adjuster allows you to trim the 125mm nominal stroke back by up to 40mm, creating an exact 85-125mm usable travel window for precise positioning.

This heavy-duty actuator utilizes an extruded aluminum barrel with sensor grooves on both sides, deliberately omitting tie-rod construction. The rear screw acts purely as a travel stop for end-position tuning during commissioning; it does not hold the load without live air. For position holding without pneumatic pressure, an external rod lock or a related SAIL locking cylinder is required.

Airtac SAIJ160 Adjustable Cylinder SAIJ160BX125-40 Technical Specifications

ModelAirtac SAIJ160 Adjustable Cylinder SAIJ160BX125-40
SeriesSAI ISO 15552 profile cylinder
Bore sizeØ160 mm
Stroke125 mm
Acting typeDouble acting
Port sizeG3/4
Rod threadM36×2
FluidAir (filtered by 40µm element)
Operating pressure0.15 – 1.0 MPa
Proof pressure1.5 MPa
Temperature-20 to +70 °C
Speed range30 – 500 mm/s
CushionAdjustable, 50 mm
Max strokeUp to 1500 mm

Specifications follow the official AirTAC SAI series datasheet and ISO 15552 dimensions. Confirm against the product label before installation. Port options: G (BSPP) / NPT.

Theoretical Output Force (Ø160mm)

PressurePush forcePull force
0.5 MPa9425 N9425 N
0.7 MPa13195 N—
Max (@1.0 MPa)1922 kgf

Double-rod model: the rod passes through the rear cover, so both piston faces lose rod area and push is shown at the annular-area value. Actual usable force is lower than theoretical due to friction and back-pressure. Size with a safety margin.

Model Code: Airtac SAIJ160 Adjustable Cylinder SAIJ160BX125-40

SAIISO 15552 profile-barrel cylinder series.
160Bore size in mm.
×125Stroke length in mm.
-SOptional built-in magnet for sensor position sensing.

Related SAI-family variants: SAID (double rod), SAIJ (adjustable stroke), SAIL (with lock), SAIF (with valve), BSAI (enclasp / clamp-lock), and SAI-S with built-in magnet. Rod material: carbon steel (blank) / SUS420J2 (A) / SUS304 (B); seals: TPU (blank) / Viton H / NBR N.

Where the Airtac SAIJ160 Adjustable Cylinder SAIJ160BX125-40 Is Used

factory

Heavy Product Changeover

Quickly reconfigure the 85-125mm retract stop on packaging lines when switching between different large product sizes without replacing the actuator.

tune

Commissioning Fine-Tuning

Dial in the exact end-of-stroke position during machine setup to prevent crushing heavy components, using the rear stopper instead of external hard stops.

Is the Airtac SAIJ160 Adjustable Cylinder SAIJ160BX125-40 the Right Cylinder?

The adjustable 85-125mm travel window is ideal for product-size changeovers on a line, allowing you to dial in the exact retract stop without swapping the cylinder or adding external shims. Because the 125mm stroke is under the 300mm threshold, side-load risks are moderate, but the robust 40mm rod and M36x2 thread help manage higher bending moments.

When specifying a replacement, verify the 160mm bore, 125mm stroke, 40mm adjustment range, PT port thread, and the absence of a magnet. Mounting is limited to the SAIJ subset: Basic, FA, LB, TC, FTC, TCM1, and TCM2 (omitting FB, CA, CB, and CR). The operating speed for this bore is 30-500mm/s.

Quick checklist

  • ✓ Required force at your working pressure
  • ✓ Stroke and mounting space
  • ✓ Port/thread type (PT/NPT/G)
  • ✓ Magnet (-S) for sensors?
  • ✓ Side load — consider a guided cylinder
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Installation & Maintenance Notes

  • check Use clean air filtered to 40µm or finer.
  • check Keep within 0.15 – 1.0 MPa operating pressure.
  • check Avoid side load on the piston rod.
  • check Adjust end cushion screws for smooth stops.
  • check Use correct mounting accessory (FA/FB/CA/CB/LB/TC).
  • check Installation by qualified personnel per AirTAC docs.

Airtac SAIJ160 Adjustable Cylinder SAIJ160BX125-40 FAQ

At 0.7MPa, the push force increases to 14074N.

The rear adjuster screw allows you to shorten the 125mm nominal stroke by up to 40mm, providing a usable travel window of 85-125mm. The screw functions as a mechanical stop to fine-tune the retract position and is not a locking mechanism.

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