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AirTAC SAI Series · ISO 15552 Cylinder

Airtac SAIJ160 Adjustable Cylinder SAIJ160BX160-75

The AirTAC SAIJ160 Adjustable Cylinder SAIJ160BX160-75 is a genuine double-acting ISO 15552 profile-barrel air cylinder with a Ø160mm bore and 160mm stroke, G3/4 air ports and adjustable end cushioning. Its standardized mounting interface makes it interchangeable with other ISO 15552 cylinders at the mounting interface.

  • BoreØ160 mm
  • Stroke160 mm
  • Port sizeG3/4
  • Acting typeDouble acting
  • Rod threadM36×2
  • CushionAdjustable, 50 mm
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About the Airtac SAIJ160 Adjustable Cylinder SAIJ160BX160-75

The AirTAC SAIJ160X160-75 is a double-acting ISO 15552 profile cylinder featuring a rear-mounted stroke adjuster. The rear adjustment mechanism allows you to trim the effective travel back by up to 75mm, creating a usable stroke window between 85 and 160mm without needing external stops.

This variant incorporates a SUS304 stainless steel rod (option B) for superior corrosion resistance and uses PT tapered port threads. The extruded aluminum barrel includes sensor grooves on both sides for tracking position. Note that the rear adjuster functions strictly as a travel stop to fine-tune end positions, not as a load-holding lock; true load holding without live air pressure requires a related SAIL or BSAI series cylinder.

Airtac SAIJ160 Adjustable Cylinder SAIJ160BX160-75 Technical Specifications

ModelAirtac SAIJ160 Adjustable Cylinder SAIJ160BX160-75
SeriesSAI ISO 15552 profile cylinder
Bore sizeØ160 mm
Stroke160 mm
Acting typeDouble acting
Port sizeG3/4
Rod threadM36×2
FluidAir (filtered by 40µm element)
Operating pressure0.15 – 1.0 MPa
Proof pressure1.5 MPa
Temperature-20 to +70 °C
Speed range30 – 500 mm/s
CushionAdjustable, 50 mm
Max strokeUp to 1500 mm

Specifications follow the official AirTAC SAI series datasheet and ISO 15552 dimensions. Confirm against the product label before installation. Port options: G (BSPP) / NPT.

Theoretical Output Force (Ø160mm)

PressurePush forcePull force
0.5 MPa9425 N9425 N
0.7 MPa13195 N—
Max (@1.0 MPa)1922 kgf

Double-rod model: the rod passes through the rear cover, so both piston faces lose rod area and push is shown at the annular-area value. Actual usable force is lower than theoretical due to friction and back-pressure. Size with a safety margin.

Model Code: Airtac SAIJ160 Adjustable Cylinder SAIJ160BX160-75

SAIISO 15552 profile-barrel cylinder series.
160Bore size in mm.
×160Stroke length in mm.
-SOptional built-in magnet for sensor position sensing.

Related SAI-family variants: SAID (double rod), SAIJ (adjustable stroke), SAIL (with lock), SAIF (with valve), BSAI (enclasp / clamp-lock), and SAI-S with built-in magnet. Rod material: carbon steel (blank) / SUS420J2 (A) / SUS304 (B); seals: TPU (blank) / Viton H / NBR N.

Where the Airtac SAIJ160 Adjustable Cylinder SAIJ160BX160-75 Is Used

settings_input_component

Machine Setup & Changeover

Dial in the 85-160mm travel window during line changeovers to accommodate new product dimensions without physically swapping out the entire cylinder assembly.

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Variable End-Stop Positioning

Fine-tune the retract end-position precisely at commissioning, using the rear stopper to absorb mechanical tolerances rather than adding external hard stops.

Is the Airtac SAIJ160 Adjustable Cylinder SAIJ160BX160-75 the Right Cylinder?

Select this 160mm bore cylinder when an application requires high thrust (up to 18095N at 0.9 MPa) alongside flexible end-position tuning during commissioning or product changeover. If your process demands less force, stepping down to the 125mm bore yields 8590N at 0.7 MPa, whereas moving up to the massive 200mm bore provides 21991N at the same pressure. The adjustable rear stopper is ideal for dialing in exact end-of-stroke positions on the fly, a distinct advantage over a fixed-stroke SAI model.

When matching an ISO 15552 replacement, verify the 160mm bore, 160mm stroke, 75mm adjustment range, PT port thread, and the reduced SAIJ mounting set (Basic, FA, LB, TC, FTC, TCM1, TCM2). This specific configuration omits the FB, CA, CB, and CR mounts. Because the total stroke is 160mm, side-load is minimal, but for any stroke exceeding 300mm, an external guide is highly recommended to protect the rod from deflection.

Quick checklist

  • ✓ Required force at your working pressure
  • ✓ Stroke and mounting space
  • ✓ Port/thread type (PT/NPT/G)
  • ✓ Magnet (-S) for sensors?
  • ✓ Side load — consider a guided cylinder
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Installation & Maintenance Notes

  • check Use clean air filtered to 40µm or finer.
  • check Keep within 0.15 – 1.0 MPa operating pressure.
  • check Avoid side load on the piston rod.
  • check Adjust end cushion screws for smooth stops.
  • check Use correct mounting accessory (FA/FB/CA/CB/LB/TC).
  • check Installation by qualified personnel per AirTAC docs.

Airtac SAIJ160 Adjustable Cylinder SAIJ160BX160-75 FAQ

The rear adjuster acts as an external stopper that lets you shorten the nominal 160mm stroke by up to 75mm. This creates a usable travel window of 85 to 160mm, allowing precise end-position tuning at commissioning without changing the cylinder.

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