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AirTAC SAI Series · ISO 15552 Cylinder

Airtac SAIJ160 Adjustable Cylinder SAIJ160BX190-100S

The AirTAC SAIJ160 Adjustable Cylinder SAIJ160BX190-100S is a genuine double-acting ISO 15552 profile-barrel air cylinder with a Ø160mm bore and 190mm stroke, G3/4 air ports and adjustable end cushioning. Its standardized mounting interface makes it interchangeable with other ISO 15552 cylinders at the mounting interface.

  • BoreØ160 mm
  • Stroke190 mm
  • Port sizeG3/4
  • Acting typeDouble acting
  • Rod threadM36×2
  • CushionAdjustable, 50 mm
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About the Airtac SAIJ160 Adjustable Cylinder SAIJ160BX190-100S

The AirTAC SAIJ160X190-100-S is a double-acting ISO 15552 profile cylinder equipped with a rear stroke adjuster, providing a usable travel window of 90-190 mm from its 190 mm nominal stroke. Featuring a robust 40 mm SUS304 stainless steel rod and PT tapered G3/4 ports, it generates a substantial 18095 N pull force at 0.9 MPa. The extruded aluminum barrel includes sensor grooves on both sides for straightforward position detection.

Because this variant carries the -S magnet, it supports direct mounting of AirTAC CMSE reed and DMSE electronic solid-state sensors without extra hardware. The rear adjustment mechanism allows you to dial in the exact end-of-stroke position during commissioning or product changeovers, eliminating the need to physically swap the cylinder or bolt on external stops. Note that the adjuster acts strictly as a travel stop and does not hold the load without live air pressure.

Airtac SAIJ160 Adjustable Cylinder SAIJ160BX190-100S Technical Specifications

ModelAirtac SAIJ160 Adjustable Cylinder SAIJ160BX190-100S
SeriesSAI ISO 15552 profile cylinder
Bore sizeØ160 mm
Stroke190 mm
Acting typeDouble acting
Port sizeG3/4
Rod threadM36×2
FluidAir (filtered by 40µm element)
Operating pressure0.15 – 1.0 MPa
Proof pressure1.5 MPa
Temperature-20 to +70 °C
Speed range30 – 500 mm/s
CushionAdjustable, 50 mm
Max strokeUp to 1500 mm

Specifications follow the official AirTAC SAI series datasheet and ISO 15552 dimensions. Confirm against the product label before installation. Port options: G (BSPP) / NPT.

Theoretical Output Force (Ø160mm)

PressurePush forcePull force
0.5 MPa9425 N9425 N
0.7 MPa13195 N—
Max (@1.0 MPa)1922 kgf

Double-rod model: the rod passes through the rear cover, so both piston faces lose rod area and push is shown at the annular-area value. Actual usable force is lower than theoretical due to friction and back-pressure. Size with a safety margin.

Model Code: Airtac SAIJ160 Adjustable Cylinder SAIJ160BX190-100S

SAIISO 15552 profile-barrel cylinder series.
160Bore size in mm.
×190Stroke length in mm.
-SOptional built-in magnet for sensor position sensing.

Related SAI-family variants: SAID (double rod), SAIJ (adjustable stroke), SAIL (with lock), SAIF (with valve), BSAI (enclasp / clamp-lock), and SAI-S with built-in magnet. Rod material: carbon steel (blank) / SUS420J2 (A) / SUS304 (B); seals: TPU (blank) / Viton H / NBR N.

Where the Airtac SAIJ160 Adjustable Cylinder SAIJ160BX190-100S Is Used

settings_input_component

Variable End-Stop Positioning

Dial in the exact retraction point between 90 and 190 mm during machine commissioning to accommodate varying product sizes without changing the cylinder.

precision_manufacturing

High-Force Changeover Systems

Leverage the 18095 N pull force at 0.9 MPa for heavy-duty press or clamping stations that require frequent adjustments for different tooling profiles.

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Corrosive Environment Automation

Utilize the SUS304 stainless steel rod and -S magnet integration for reliable actuation and position feedback in washdown or corrosive manufacturing lines.

Is the Airtac SAIJ160 Adjustable Cylinder SAIJ160BX190-100S the Right Cylinder?

Select this 160 mm bore adjustable-stroke cylinder when your application demands high force combined with variable end-position tuning. If your process requires less thrust, stepping down to a 125 mm bore yields 11045 N of pull force at 0.9 MPa, whereas moving up to a 200 mm bore provides 28274 N. The 40 mm SUS304 rod offers excellent side-load resistance, but for any stroke at or above 300 mm, an external guide is recommended to prevent rod deflection.

The adjustable stroke is ideal for machine setups requiring fine-tuning at commissioning, replacing the fixed-stroke SAI when a variable end-stop is needed. Remember that the rear adjuster and air cushions only decelerate the load; they do not lock it. For true load-holding without live air pressure, consider the SAIL pneumatic lock or BSAI clamp-lock series. This SAIJ model is dimensionally interchangeable per ISO 15552 and supports a reduced mounting set including Basic, FA, LB, TC, FTC, TCM1, and TCM2.

Quick checklist

  • ✓ Required force at your working pressure
  • ✓ Stroke and mounting space
  • ✓ Port/thread type (PT/NPT/G)
  • ✓ Magnet (-S) for sensors?
  • ✓ Side load — consider a guided cylinder
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Installation & Maintenance Notes

  • check Use clean air filtered to 40µm or finer.
  • check Keep within 0.15 – 1.0 MPa operating pressure.
  • check Avoid side load on the piston rod.
  • check Adjust end cushion screws for smooth stops.
  • check Use correct mounting accessory (FA/FB/CA/CB/LB/TC).
  • check Installation by qualified personnel per AirTAC docs.

Airtac SAIJ160 Adjustable Cylinder SAIJ160BX190-100S FAQ

The operational speed range for this bore size is 30-500 mm/s.

The rear adjuster screw allows you to shorten the effective stroke by up to 100 mm, creating a usable travel window of 90 to 190 mm from the 190 mm nominal stroke. It functions as a mechanical stop for end-position tuning and does not lock the load without air pressure.

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