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AirTAC SAI Series · ISO 15552 Cylinder

Airtac SAIJ160 Adjustable Cylinder SAIJ160BX200-20

The AirTAC SAIJ160 Adjustable Cylinder SAIJ160BX200-20 is a genuine double-acting ISO 15552 profile-barrel air cylinder with a Ø160mm bore and 200mm stroke, G3/4 air ports and adjustable end cushioning. Its standardized mounting interface makes it interchangeable with other ISO 15552 cylinders at the mounting interface.

  • BoreØ160 mm
  • Stroke200 mm
  • Port sizeG3/4
  • Acting typeDouble acting
  • Rod threadM36×2
  • CushionAdjustable, 50 mm
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About the Airtac SAIJ160 Adjustable Cylinder SAIJ160BX200-20

The AirTAC SAIJ160X200-20 is a double-acting, double-rod ISO 15552 profile cylinder equipped with a rear stroke adjuster. It features a 160 mm bore and a 200 mm nominal stroke, yielding a usable travel window of 180-200 mm by dialing the stopper back up to 20 mm. This allows precise end-position tuning at commissioning without swapping the cylinder or adding external stops. The SUS304 stainless steel rod (code B) provides excellent corrosion resistance for harsh environments.

It operates at speeds of 30-500 mm/s and uses a G3/4 PT tapered port. The extruded aluminum barrel includes sensor grooves on both sides for CMSE reed or DMSE solid-state switches. The rear adjuster acts purely as a travel stop and does not hold the load without live air; for position holding, consider the SAIL or BSAI series.

Airtac SAIJ160 Adjustable Cylinder SAIJ160BX200-20 Technical Specifications

ModelAirtac SAIJ160 Adjustable Cylinder SAIJ160BX200-20
SeriesSAI ISO 15552 profile cylinder
Bore sizeØ160 mm
Stroke200 mm
Acting typeDouble acting
Port sizeG3/4
Rod threadM36×2
FluidAir (filtered by 40µm element)
Operating pressure0.15 – 1.0 MPa
Proof pressure1.5 MPa
Temperature-20 to +70 °C
Speed range30 – 500 mm/s
CushionAdjustable, 50 mm
Max strokeUp to 1500 mm

Specifications follow the official AirTAC SAI series datasheet and ISO 15552 dimensions. Confirm against the product label before installation. Port options: G (BSPP) / NPT.

Theoretical Output Force (Ø160mm)

PressurePush forcePull force
0.5 MPa9425 N9425 N
0.7 MPa13195 N—
Max (@1.0 MPa)1922 kgf

Double-rod model: the rod passes through the rear cover, so both piston faces lose rod area and push is shown at the annular-area value. Actual usable force is lower than theoretical due to friction and back-pressure. Size with a safety margin.

Model Code: Airtac SAIJ160 Adjustable Cylinder SAIJ160BX200-20

SAIISO 15552 profile-barrel cylinder series.
160Bore size in mm.
×200Stroke length in mm.
-SOptional built-in magnet for sensor position sensing.

Related SAI-family variants: SAID (double rod), SAIJ (adjustable stroke), SAIL (with lock), SAIF (with valve), BSAI (enclasp / clamp-lock), and SAI-S with built-in magnet. Rod material: carbon steel (blank) / SUS420J2 (A) / SUS304 (B); seals: TPU (blank) / Viton H / NBR N.

Where the Airtac SAIJ160 Adjustable Cylinder SAIJ160BX200-20 Is Used

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Machine Setup Tuning

Dial in the exact retract end-position during initial commissioning without machining new mounting plates or adding external stopper blocks.

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Product-Size Changeovers

Quickly shorten the effective stroke by up to 20 mm on a packaging line when switching to a slightly smaller product format.

Is the Airtac SAIJ160 Adjustable Cylinder SAIJ160BX200-20 the Right Cylinder?

Choose this 160 mm bore cylinder when an application demands high force combined with variable end stops, such as during product-size changeovers on a line. If the full 18042 N pull force at 0.5 MPa is excessive, stepping down to the 125 mm bore yields 5734 N pull, while stepping up to the 200 mm bore provides 15080 N pull. The adjustable stroke is favored over a fixed SAI cylinder when commissioning requires fine-tuning the retract position.

To replace an ISO 15552 cylinder, match the 160 mm bore, 200 mm stroke, 20 mm adjustment, G3/4 PT port, and SUS304 rod material. SAIJ supports Basic, FA, LB, TC, FTC, TCM1, and TCM2 mounts, omitting FB, CA, CB, and CR. Although the 200 mm stroke is relatively short for this bore, always ensure external guides are used to manage side loads on long unsupported strokes.

Quick checklist

  • ✓ Required force at your working pressure
  • ✓ Stroke and mounting space
  • ✓ Port/thread type (PT/NPT/G)
  • ✓ Magnet (-S) for sensors?
  • ✓ Side load — consider a guided cylinder
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Installation & Maintenance Notes

  • check Use clean air filtered to 40µm or finer.
  • check Keep within 0.15 – 1.0 MPa operating pressure.
  • check Avoid side load on the piston rod.
  • check Adjust end cushion screws for smooth stops.
  • check Use correct mounting accessory (FA/FB/CA/CB/LB/TC).
  • check Installation by qualified personnel per AirTAC docs.

Airtac SAIJ160 Adjustable Cylinder SAIJ160BX200-20 FAQ

At 0.9 MPa, the push force increases to 18095 N.

The rear adjuster screw acts as a mechanical stop, allowing you to trim the effective travel back from the 200 mm nominal stroke, creating a 180-200 mm usable window. It decelerates the stroke end but does not lock the load without live air pressure.

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