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AirTAC SAI Series · ISO 15552 Cylinder

Airtac SAIJ80 Adjustable Cylinder SAIJ80AX150-100

The AirTAC SAIJ80 Adjustable Cylinder SAIJ80AX150-100 is a genuine double-acting ISO 15552 profile-barrel air cylinder with a Ø80mm bore and 150mm stroke, G3/8 air ports and adjustable end cushioning. Its standardized mounting interface makes it interchangeable with other ISO 15552 cylinders at the mounting interface.

  • BoreØ80 mm
  • Stroke150 mm
  • Port sizeG3/8
  • Acting typeDouble acting
  • Rod threadM20×1.5
  • CushionAdjustable, 36 mm
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About the Airtac SAIJ80 Adjustable Cylinder SAIJ80AX150-100

The AirTAC SAIJ80X150-100 is a double-acting ISO 15552 profile cylinder featuring a rear stroke adjuster that allows you to trim the nominal 150 mm travel back by up to 100 mm. This creates a highly flexible 50-150 mm usable travel window, enabling precise end-position tuning at commissioning without swapping the cylinder or bolting on external stops.

This unit is configured with a SUS420J2 stainless steel rod (material code A) for enhanced corrosion resistance and features PT tapered port threads. The extruded aluminum barrel includes sensor grooves on both sides, and while this specific SKU lacks a magnet, adding one enables compatibility with AirTAC CMSE reed and DMSE electronic sensors. The generous 100 mm adjustment range makes it exceptionally versatile for product-size changeovers on a production line.

Airtac SAIJ80 Adjustable Cylinder SAIJ80AX150-100 Technical Specifications

ModelAirtac SAIJ80 Adjustable Cylinder SAIJ80AX150-100
SeriesSAI ISO 15552 profile cylinder
Bore sizeØ80 mm
Stroke150 mm
Acting typeDouble acting
Port sizeG3/8
Rod threadM20×1.5
FluidAir (filtered by 40µm element)
Operating pressure0.15 – 1.0 MPa
Proof pressure1.5 MPa
Temperature-20 to +70 °C
Speed range30 – 800 mm/s
CushionAdjustable, 36 mm
Max strokeUp to 1500 mm

Specifications follow the official AirTAC SAI series datasheet and ISO 15552 dimensions. Confirm against the product label before installation. Port options: G (BSPP) / NPT.

Theoretical Output Force (Ø80mm)

PressurePush forcePull force
0.5 MPa2268 N2268 N
0.7 MPa3175 N—
Max (@1.0 MPa)463 kgf

Double-rod model: the rod passes through the rear cover, so both piston faces lose rod area and push is shown at the annular-area value. Actual usable force is lower than theoretical due to friction and back-pressure. Size with a safety margin.

Model Code: Airtac SAIJ80 Adjustable Cylinder SAIJ80AX150-100

SAIISO 15552 profile-barrel cylinder series.
80Bore size in mm.
×150Stroke length in mm.
-SOptional built-in magnet for sensor position sensing.

Related SAI-family variants: SAID (double rod), SAIJ (adjustable stroke), SAIL (with lock), SAIF (with valve), BSAI (enclasp / clamp-lock), and SAI-S with built-in magnet. Rod material: carbon steel (blank) / SUS420J2 (A) / SUS304 (B); seals: TPU (blank) / Viton H / NBR N.

Where the Airtac SAIJ80 Adjustable Cylinder SAIJ80AX150-100 Is Used

tune

Machine Setup & Commissioning

Dial in the exact end-stop during initial machine commissioning, trimming the 150 mm stroke back by up to 100 mm to perfectly align tooling without machining custom spacers.

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Product-Size Changeovers

Quickly adapt a packaging or assembly line for different product sizes by adjusting the cylinder travel window down to 50 mm, maximizing production line flexibility.

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Variable End-Stop Positioning

Establish a precise, variable end-stop for multi-stage forming or pressing operations where the final stroke length must be fine-tuned on the fly per batch.

Is the Airtac SAIJ80 Adjustable Cylinder SAIJ80AX150-100 the Right Cylinder?

If you need less force, stepping down to a 63 mm bore yields 1559 N, while moving up to a 100 mm bore provides 3927 N. The rear adjuster acts purely as a mechanical travel stop to decelerate the piston; it does not hold the load without live air pressure. For true load-holding without continuous air, select the SAIL (air-released lock) or BSAI (clamp-lock) series instead.

When replacing an ISO 15552 cylinder, match the 80 mm bore, 150 mm nominal stroke, 100 mm adjustment range, PT G3/8 port, and your required mounting interface. SAIJ supports a reduced mounting set including Basic, FA, LB, TC, FTC, TCM1, and TCM2, omitting FB, CA, CB, and CR. Because this SKU has no magnet (-S), position sensing requires adding a magnetic piston. The 25 mm piston rod and M20x1.5 thread handle high side loads well, though long unsupported strokes still need an external guide.

Quick checklist

  • ✓ Required force at your working pressure
  • ✓ Stroke and mounting space
  • ✓ Port/thread type (PT/NPT/G)
  • ✓ Magnet (-S) for sensors?
  • ✓ Side load — consider a guided cylinder
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Installation & Maintenance Notes

  • check Use clean air filtered to 40µm or finer.
  • check Keep within 0.15 – 1.0 MPa operating pressure.
  • check Avoid side load on the piston rod.
  • check Adjust end cushion screws for smooth stops.
  • check Use correct mounting accessory (FA/FB/CA/CB/LB/TC).
  • check Installation by qualified personnel per AirTAC docs.

Airtac SAIJ80 Adjustable Cylinder SAIJ80AX150-100 FAQ

An external adjusting screw at the rear acts as a mechanical stop, allowing you to shorten the effective stroke by up to 100 mm. This creates a usable travel window of 50-150 mm. The adjuster only sets the travel end and does not lock or hold the load without live air pressure.

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