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AirTAC SAI Series · ISO 15552 Cylinder

Airtac SAIJ80 Adjustable Cylinder SAIJ80AX260-40

The AirTAC Airtac SAIJ80 Adjustable Cylinder SAIJ80AX260-40 is a genuine double-acting ISO 15552 profile-barrel air cylinder with a Ø80mm bore and 260mm stroke, G3/8 air ports and adjustable end cushioning. Its standardized mounting interface makes it a drop-in replacement for other ISO 15552 cylinders in automation lines.

  • BoreØ80 mm
  • Stroke260 mm
  • Port sizeG3/8
  • Acting typeDouble acting
  • Rod threadM20×1.5
  • CushionAdjustable, 36 mm
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About the Airtac SAIJ80 Adjustable Cylinder SAIJ80AX260-40

The AirTAC SAIJ80X260-40 is a double-acting ISO 15552 profile cylinder featuring a rear stroke adjuster that allows you to trim the effective travel back by up to 40 mm. This creates a usable stroke window of 220-260 mm, giving you precise end-position tuning at commissioning without needing to swap the cylinder or bolt on external stops. In the 80 mm bore class, it delivers 2513 N of push force and 2268 N of pull force at 0.5 MPa.

This model uses a SUS420J2 stainless steel rod (material code A) for improved corrosion resistance and features a PT tapered G3/8 port. The extruded aluminum barrel includes sensor grooves on both sides, though this specific SKU is configured without a magnet for position sensing. The rear adjuster acts purely as a travel stop to set the retract end position and decelerate the load alongside the standard air cushions; it is not a lock and will not hold the load without live air pressure.

Airtac SAIJ80 Adjustable Cylinder SAIJ80AX260-40 Technical Specifications

ModelAirtac SAIJ80 Adjustable Cylinder SAIJ80AX260-40
SeriesSAI ISO 15552 profile cylinder
Bore sizeØ80 mm
Stroke260 mm
Acting typeDouble acting
Port sizeG3/8
Rod threadM20×1.5
FluidAir (filtered by 40µm element)
Operating pressure0.15 – 1.0 MPa
Proof pressure1.5 MPa
Temperature-20 to +70 °C
Speed range30 – 800 mm/s
CushionAdjustable, 36 mm
Max strokeUp to 1500 mm

Specifications follow the official AirTAC SAI series datasheet and ISO 15552 dimensions. Confirm against the product label before installation. Port options: G (BSPP) / NPT.

Theoretical Output Force (Ø80mm)

PressurePush forcePull force
0.5 MPa2513 N2268 N
0.7 MPa3519 N
Max (@1.0 MPa)513 kgf

Actual usable force is lower than theoretical due to friction and back-pressure. Size with a safety margin.

Model Code: Airtac SAIJ80 Adjustable Cylinder SAIJ80AX260-40

SAIISO 15552 profile-barrel cylinder series.
80Bore size in mm.
×260Stroke length in mm.
-SOptional built-in magnet for sensor position sensing.

Related SAI-family variants: SAID (double rod), SAIJ (adjustable stroke), SAIL (with lock), SAIF (with valve), BSAI (enclasp / clamp-lock), and SAI-S with built-in magnet. Rod material: carbon steel (blank) / SUS420J2 (A) / SUS304 (B); seals: TPU (blank) / Viton H / NBR N.

Where the Airtac SAIJ80 Adjustable Cylinder SAIJ80AX260-40 Is Used

settings_input_component

Machine Changeover

Dial in the 220-260 mm travel window during product size changes without physically replacing the actuator or adding external stopper blocks.

tune

End-Position Tuning

Fine-tune the retract stroke by up to 40 mm at commissioning to perfectly time the machine sequence and absorb mechanical drift.

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Assembly Fixtures

Leverage the 2513 N push force and SUS420J2 stainless rod for robust, precise clamping on automated machining lines.

Is the Airtac SAIJ80 Adjustable Cylinder SAIJ80AX260-40 the Right Cylinder?

Choose this 80 mm bore if your application requires around 2513 N of thrust at 0.5 MPa, or step down to a 63 mm bore (providing 1559 N) if your force requirements are lower. The adjustable stroke is ideal for machine setups requiring variable end-stops or product changeovers, whereas a fixed SAI cylinder is sufficient if the travel distance never changes. Because this is a plain SAIJ without a locking mechanism, use a SAIL or BSAI cylinder if you need fail-safe load holding without continuous air pressure.

For ISO 15552 replacement matching, ensure your setup accommodates a 260 mm stroke with a 40 mm adjustment range, a PT G3/8 port, and the SUS420J2 stainless steel rod. The SAIJ mounting set includes Basic, FA, LB, TC, FTC, TCM1, and TCM2 options, omitting the FB, CA, CB, and CR brackets. With a 25 mm rod diameter and M20x1.5 thread, this cylinder handles side loads well, but any stroke of 260 mm should still be guided externally to prevent rod binding.

Quick checklist

  • ✓ Required force at your working pressure
  • ✓ Stroke and mounting space
  • ✓ Port/thread type (PT/NPT/G)
  • ✓ Magnet (-S) for sensors?
  • ✓ Side load — consider a guided cylinder
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Installation & Maintenance Notes

  • check Use clean air filtered to 40µm or finer.
  • check Keep within 0.15 – 1.0 MPa operating pressure.
  • check Avoid side load on the piston rod.
  • check Adjust end cushion screws for smooth stops.
  • check Use correct mounting accessory (FA/FB/CA/CB/LB/TC).
  • check Installation by qualified personnel per AirTAC docs.

Airtac SAIJ80 Adjustable Cylinder SAIJ80AX260-40 FAQ

At 0.5 MPa operating pressure, the 80 mm bore generates 2513 N of push force and 2268 N of pull force. It can reach up to 4523 N of push force at 0.9 MPa.

The rear adjuster screw acts as a mechanical stop that shortens the 260 mm nominal stroke by up to 40 mm, providing a usable travel window of 220-260 mm. It sets the end position but does not lock the load without live air pressure.

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