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AirTAC SAI Series · ISO 15552 Cylinder

Airtac SAIJ80 Adjustable Cylinder SAIJ80AX325-100

The AirTAC Airtac SAIJ80 Adjustable Cylinder SAIJ80AX325-100 is a genuine double-acting ISO 15552 profile-barrel air cylinder with a Ø80mm bore and 325mm stroke, G3/8 air ports and adjustable end cushioning. Its standardized mounting interface makes it a drop-in replacement for other ISO 15552 cylinders in automation lines.

  • BoreØ80 mm
  • Stroke325 mm
  • Port sizeG3/8
  • Acting typeDouble acting
  • Rod threadM20×1.5
  • CushionAdjustable, 36 mm
$282.18 $289.68Save 2% Standard model — usually ships in 3-4 days
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About the Airtac SAIJ80 Adjustable Cylinder SAIJ80AX325-100

The AirTAC SAIJ80X325-100 is a double-acting ISO 15552 profile cylinder featuring a rear-mounted stroke adjuster. It provides a nominal 325 mm travel that can be dialed back by up to 100 mm, yielding a precise 225-325 mm usable window for commissioning without external stops. Delivering 2513 N of push force at 0.5 MPa, it handles substantial pneumatic workloads.

This unit utilizes a SUS420J2 stainless steel rod (material code A) for enhanced corrosion resistance and features PT tapered port threads (G3/8). The extruded aluminum barrel includes sensor grooves on both sides, ready for CMSE reed or DMSE electronic switches if a magnet is added later. Air cushions at both ends manage deceleration, but note the adjuster is a stop, not a load lock.

Airtac SAIJ80 Adjustable Cylinder SAIJ80AX325-100 Technical Specifications

ModelAirtac SAIJ80 Adjustable Cylinder SAIJ80AX325-100
SeriesSAI ISO 15552 profile cylinder
Bore sizeØ80 mm
Stroke325 mm
Acting typeDouble acting
Port sizeG3/8
Rod threadM20×1.5
FluidAir (filtered by 40µm element)
Operating pressure0.15 – 1.0 MPa
Proof pressure1.5 MPa
Temperature-20 to +70 °C
Speed range30 – 800 mm/s
CushionAdjustable, 36 mm
Max strokeUp to 1500 mm

Specifications follow the official AirTAC SAI series datasheet and ISO 15552 dimensions. Confirm against the product label before installation. Port options: G (BSPP) / NPT.

Theoretical Output Force (Ø80mm)

PressurePush forcePull force
0.5 MPa2513 N2268 N
0.7 MPa3519 N
Max (@1.0 MPa)513 kgf

Actual usable force is lower than theoretical due to friction and back-pressure. Size with a safety margin.

Model Code: Airtac SAIJ80 Adjustable Cylinder SAIJ80AX325-100

SAIISO 15552 profile-barrel cylinder series.
80Bore size in mm.
×325Stroke length in mm.
-SOptional built-in magnet for sensor position sensing.

Related SAI-family variants: SAID (double rod), SAIJ (adjustable stroke), SAIL (with lock), SAIF (with valve), BSAI (enclasp / clamp-lock), and SAI-S with built-in magnet. Rod material: carbon steel (blank) / SUS420J2 (A) / SUS304 (B); seals: TPU (blank) / Viton H / NBR N.

Where the Airtac SAIJ80 Adjustable Cylinder SAIJ80AX325-100 Is Used

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Variable End-Stop Positioning

Dial in the exact retract distance between 225 and 325 mm during machine setup, accommodating different product sizes without physically replacing the actuator.

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Product Changeover Systems

Quickly adjust the stroke length on a packaging line to handle varying carton widths, using the rear screw to fine-tune the final stopping position.

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Long-Stroke Assembly Presses

Leverage the 2513 N push force at 0.5 MPa to seat components precisely over a long travel distance, relying on the adjuster to prevent over-travel.

Is the Airtac SAIJ80 Adjustable Cylinder SAIJ80AX325-100 the Right Cylinder?

Choose this 80 mm bore when an application requires more force than a 63 mm cylinder (which provides 1559 N push at 0.5 MPa) but less bulk than a 100 mm option. The 100 mm adjustment range is perfect for product changeovers on a packaging line, allowing variable end-stops without swapping the cylinder. For fixed-position tasks, a standard SAI cylinder suffices.

Because the 325 mm stroke is relatively long, the 25 mm rod should be guided externally to prevent excessive side-loading and premature seal wear. This SAIJ model uses a reduced mounting set (Basic, FA, LB, TC, FTC, TCM1, TCM2) and omits FB, CA, CB, and CR brackets. It will not hold a load without live air; for dead-air holding, use an external rod lock, a SAIL, or a BSAI clamp-lock cylinder.

Quick checklist

  • ✓ Required force at your working pressure
  • ✓ Stroke and mounting space
  • ✓ Port/thread type (PT/NPT/G)
  • ✓ Magnet (-S) for sensors?
  • ✓ Side load — consider a guided cylinder
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Installation & Maintenance Notes

  • check Use clean air filtered to 40µm or finer.
  • check Keep within 0.15 – 1.0 MPa operating pressure.
  • check Avoid side load on the piston rod.
  • check Adjust end cushion screws for smooth stops.
  • check Use correct mounting accessory (FA/FB/CA/CB/LB/TC).
  • check Installation by qualified personnel per AirTAC docs.

Airtac SAIJ80 Adjustable Cylinder SAIJ80AX325-100 FAQ

At 0.5 MPa operating pressure, this 80 mm bore cylinder provides 2513 N of push force and 2268 N of pull force. At 0.7 MPa, the push force increases to 3518 N.

The rear adjuster acts as a mechanical stop, allowing you to shorten the effective stroke from its 325 mm nominal length down to as little as 225 mm. This creates a flexible 225-325 mm travel window for fine-tuning end positions without adding external stops.

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Standard models usually ship in 3-4 days.

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