
The AirTAC Airtac SAIJ80 Adjustable Cylinder SAIJ80AX400-100 is a genuine double-acting ISO 15552 profile-barrel air cylinder with a Ø80mm bore and 400mm stroke, G3/8 air ports and adjustable end cushioning. Its standardized mounting interface makes it a drop-in replacement for other ISO 15552 cylinders in automation lines.
The AirTAC SAIJ80X400-100 is a double-acting, single-rod ISO 15552 profile cylinder featuring a rear-mounted stroke adjuster. It provides a nominal 400 mm stroke that can be fine-tuned backward by up to 100 mm, yielding a highly flexible 300-400 mm usable travel window. Delivering a robust 4523 N of push force at 0.9 MPa, it is built to handle demanding actuation tasks.
This unit features a SUS420J2 stainless steel rod for superior corrosion resistance and uses PT tapered port threads (G3/8) for secure pneumatic connections. The extruded aluminum barrel includes sensor grooves on both sides for mounting CMSE reed or DMSE electronic switches. Because the rear screw acts purely as a mechanical stop, it cannot hold a load without live air pressure.
| Model | Airtac SAIJ80 Adjustable Cylinder SAIJ80AX400-100 |
|---|---|
| Series | SAI ISO 15552 profile cylinder |
| Bore size | Ø80 mm |
| Stroke | 400 mm |
| Acting type | Double acting |
| Port size | G3/8 |
| Rod thread | M20×1.5 |
| Fluid | Air (filtered by 40µm element) |
|---|---|
| Operating pressure | 0.15 – 1.0 MPa |
| Proof pressure | 1.5 MPa |
| Temperature | -20 to +70 °C |
| Speed range | 30 – 800 mm/s |
| Cushion | Adjustable, 36 mm |
| Max stroke | Up to 1500 mm |
Specifications follow the official AirTAC SAI series datasheet and ISO 15552 dimensions. Confirm against the product label before installation. Port options: G (BSPP) / NPT.
| Pressure | Push force | Pull force |
|---|---|---|
| 0.5 MPa | 2513 N | 2268 N |
| 0.7 MPa | 3519 N | — |
| Max (@1.0 MPa) | 513 kgf | |
Actual usable force is lower than theoretical due to friction and back-pressure. Size with a safety margin.
| SAI | ISO 15552 profile-barrel cylinder series. |
|---|---|
| 80 | Bore size in mm. |
| ×400 | Stroke length in mm. |
| -S | Optional built-in magnet for sensor position sensing. |
Related SAI-family variants: SAID (double rod), SAIJ (adjustable stroke), SAIL (with lock), SAIF (with valve), BSAI (enclasp / clamp-lock), and SAI-S with built-in magnet. Rod material: carbon steel (blank) / SUS420J2 (A) / SUS304 (B); seals: TPU (blank) / Viton H / NBR N.
Dial in precise 300-400 mm travel distances during machine commissioning to accommodate varying material thicknesses without mechanical rework.
Quickly adjust the stroke by up to 100 mm on packaging lines to handle different carton sizes or pallet depths on the fly.
Leverage the 4523 N push force at 0.9 MPa for pressing operations, using the rear stopper to fine-tune the bottoming position.
Select this 80 mm bore cylinder when your application requires substantial thrust—such as 3518 N at 0.7 MPa—but demands an adaptable end-of-travel position. The 100 mm adjustment range is ideal for machine changeovers, allowing you to dial in the exact 300-400 mm travel distance without swapping out the cylinder or adding external stops. If your setup requires less force, stepping down to a 63 mm bore yields 2805 N at 0.9 MPa.
Since this cylinder features a 400 mm stroke, the 25 mm rod diameter and M20x1.5 rod thread provide rigidity, but you should still use an external guide rail to prevent side-loading damage over this extended travel. For load-holding without continuous air pressure, this standard SAIJ is insufficient; you would need an external rod lock or a pilot-operated check valve, or an AirTAC SAIL lock model. When replacing an ISO 15552 unit, match the 80 mm bore, 400 mm stroke, 100 mm adjuster, PT G3/8 port, and standard mounting set (Basic, FA, LB, TC, FTC, TCM1, TCM2).
Quick checklist
At the maximum operating pressure of 0.9 MPa, this 80 mm bore cylinder generates 4523 N of push force and 4071 N of pull force. At 0.5 MPa, it provides 2513 N of push force.
The rear adjuster screw acts as a mechanical stop, allowing you to shorten the effective travel from the nominal 400 mm down to 300 mm. This creates a 300-400 mm usable window for fine-tuning end positions during setup. The adjuster is a stop, not a lock, and cannot hold the load without live air pressure.
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