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AirTAC SAI Series · ISO 15552 Cylinder

Airtac SAIJ80 Adjustable Cylinder SAIJ80AX400-100

The AirTAC Airtac SAIJ80 Adjustable Cylinder SAIJ80AX400-100 is a genuine double-acting ISO 15552 profile-barrel air cylinder with a Ø80mm bore and 400mm stroke, G3/8 air ports and adjustable end cushioning. Its standardized mounting interface makes it a drop-in replacement for other ISO 15552 cylinders in automation lines.

  • BoreØ80 mm
  • Stroke400 mm
  • Port sizeG3/8
  • Acting typeDouble acting
  • Rod threadM20×1.5
  • CushionAdjustable, 36 mm
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About the Airtac SAIJ80 Adjustable Cylinder SAIJ80AX400-100

The AirTAC SAIJ80X400-100 is a double-acting, single-rod ISO 15552 profile cylinder featuring a rear-mounted stroke adjuster. It provides a nominal 400 mm stroke that can be fine-tuned backward by up to 100 mm, yielding a highly flexible 300-400 mm usable travel window. Delivering a robust 4523 N of push force at 0.9 MPa, it is built to handle demanding actuation tasks.

This unit features a SUS420J2 stainless steel rod for superior corrosion resistance and uses PT tapered port threads (G3/8) for secure pneumatic connections. The extruded aluminum barrel includes sensor grooves on both sides for mounting CMSE reed or DMSE electronic switches. Because the rear screw acts purely as a mechanical stop, it cannot hold a load without live air pressure.

Airtac SAIJ80 Adjustable Cylinder SAIJ80AX400-100 Technical Specifications

ModelAirtac SAIJ80 Adjustable Cylinder SAIJ80AX400-100
SeriesSAI ISO 15552 profile cylinder
Bore sizeØ80 mm
Stroke400 mm
Acting typeDouble acting
Port sizeG3/8
Rod threadM20×1.5
FluidAir (filtered by 40µm element)
Operating pressure0.15 – 1.0 MPa
Proof pressure1.5 MPa
Temperature-20 to +70 °C
Speed range30 – 800 mm/s
CushionAdjustable, 36 mm
Max strokeUp to 1500 mm

Specifications follow the official AirTAC SAI series datasheet and ISO 15552 dimensions. Confirm against the product label before installation. Port options: G (BSPP) / NPT.

Theoretical Output Force (Ø80mm)

PressurePush forcePull force
0.5 MPa2513 N2268 N
0.7 MPa3519 N
Max (@1.0 MPa)513 kgf

Actual usable force is lower than theoretical due to friction and back-pressure. Size with a safety margin.

Model Code: Airtac SAIJ80 Adjustable Cylinder SAIJ80AX400-100

SAIISO 15552 profile-barrel cylinder series.
80Bore size in mm.
×400Stroke length in mm.
-SOptional built-in magnet for sensor position sensing.

Related SAI-family variants: SAID (double rod), SAIJ (adjustable stroke), SAIL (with lock), SAIF (with valve), BSAI (enclasp / clamp-lock), and SAI-S with built-in magnet. Rod material: carbon steel (blank) / SUS420J2 (A) / SUS304 (B); seals: TPU (blank) / Viton H / NBR N.

Where the Airtac SAIJ80 Adjustable Cylinder SAIJ80AX400-100 Is Used

precision_manufacturing

Variable End-Stop Positioning

Dial in precise 300-400 mm travel distances during machine commissioning to accommodate varying material thicknesses without mechanical rework.

conveyor_belt

Product Changeover Systems

Quickly adjust the stroke by up to 100 mm on packaging lines to handle different carton sizes or pallet depths on the fly.

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Heavy-Duty Forming Press

Leverage the 4523 N push force at 0.9 MPa for pressing operations, using the rear stopper to fine-tune the bottoming position.

Is the Airtac SAIJ80 Adjustable Cylinder SAIJ80AX400-100 the Right Cylinder?

Select this 80 mm bore cylinder when your application requires substantial thrust—such as 3518 N at 0.7 MPa—but demands an adaptable end-of-travel position. The 100 mm adjustment range is ideal for machine changeovers, allowing you to dial in the exact 300-400 mm travel distance without swapping out the cylinder or adding external stops. If your setup requires less force, stepping down to a 63 mm bore yields 2805 N at 0.9 MPa.

Since this cylinder features a 400 mm stroke, the 25 mm rod diameter and M20x1.5 rod thread provide rigidity, but you should still use an external guide rail to prevent side-loading damage over this extended travel. For load-holding without continuous air pressure, this standard SAIJ is insufficient; you would need an external rod lock or a pilot-operated check valve, or an AirTAC SAIL lock model. When replacing an ISO 15552 unit, match the 80 mm bore, 400 mm stroke, 100 mm adjuster, PT G3/8 port, and standard mounting set (Basic, FA, LB, TC, FTC, TCM1, TCM2).

Quick checklist

  • ✓ Required force at your working pressure
  • ✓ Stroke and mounting space
  • ✓ Port/thread type (PT/NPT/G)
  • ✓ Magnet (-S) for sensors?
  • ✓ Side load — consider a guided cylinder
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Installation & Maintenance Notes

  • check Use clean air filtered to 40µm or finer.
  • check Keep within 0.15 – 1.0 MPa operating pressure.
  • check Avoid side load on the piston rod.
  • check Adjust end cushion screws for smooth stops.
  • check Use correct mounting accessory (FA/FB/CA/CB/LB/TC).
  • check Installation by qualified personnel per AirTAC docs.

Airtac SAIJ80 Adjustable Cylinder SAIJ80AX400-100 FAQ

At the maximum operating pressure of 0.9 MPa, this 80 mm bore cylinder generates 4523 N of push force and 4071 N of pull force. At 0.5 MPa, it provides 2513 N of push force.

The rear adjuster screw acts as a mechanical stop, allowing you to shorten the effective travel from the nominal 400 mm down to 300 mm. This creates a 300-400 mm usable window for fine-tuning end positions during setup. The adjuster is a stop, not a lock, and cannot hold the load without live air pressure.

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Standard models usually ship in 3-4 days.

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