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AirTAC SAI Series · ISO 15552 Cylinder

Airtac SAIJ80 Adjustable Cylinder SAIJ80AX425-75

The AirTAC SAIJ80 Adjustable Cylinder SAIJ80AX425-75 is a genuine double-acting ISO 15552 profile-barrel air cylinder with a Ø80mm bore and 425mm stroke, G3/8 air ports and adjustable end cushioning. Its standardized mounting interface makes it interchangeable with other ISO 15552 cylinders at the mounting interface.

  • BoreØ80 mm
  • Stroke425 mm
  • Port sizeG3/8
  • Acting typeDouble acting
  • Rod threadM20×1.5
  • CushionAdjustable, 36 mm
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About the Airtac SAIJ80 Adjustable Cylinder SAIJ80AX425-75

The AirTAC SAIJ80X425-75 is a double-acting ISO 15552 profile cylinder equipped with a rear stroke adjuster, allowing you to dial back the 425 mm nominal travel by up to 75 mm for a usable window of 350-425 mm. The extruded aluminum barrel features sensor grooves on both sides for straightforward switch placement.

This variant features a SUS420J2 stainless steel piston rod (material code A) and PT tapered port threads. The rear adjustment mechanism acts purely as a mechanical stop to set the retract end-position and relies on the integrated air cushions for end-of-stroke deceleration; it does not lock or hold the load without continuous air pressure. For load-holding requirements without live air, consider the SAIL or BSAI series.

Airtac SAIJ80 Adjustable Cylinder SAIJ80AX425-75 Technical Specifications

ModelAirtac SAIJ80 Adjustable Cylinder SAIJ80AX425-75
SeriesSAI ISO 15552 profile cylinder
Bore sizeØ80 mm
Stroke425 mm
Acting typeDouble acting
Port sizeG3/8
Rod threadM20×1.5
FluidAir (filtered by 40µm element)
Operating pressure0.15 – 1.0 MPa
Proof pressure1.5 MPa
Temperature-20 to +70 °C
Speed range30 – 800 mm/s
CushionAdjustable, 36 mm
Max strokeUp to 1500 mm

Specifications follow the official AirTAC SAI series datasheet and ISO 15552 dimensions. Confirm against the product label before installation. Port options: G (BSPP) / NPT.

Theoretical Output Force (Ø80mm)

PressurePush forcePull force
0.5 MPa2268 N2268 N
0.7 MPa3175 N—
Max (@1.0 MPa)463 kgf

Double-rod model: the rod passes through the rear cover, so both piston faces lose rod area and push is shown at the annular-area value. Actual usable force is lower than theoretical due to friction and back-pressure. Size with a safety margin.

Model Code: Airtac SAIJ80 Adjustable Cylinder SAIJ80AX425-75

SAIISO 15552 profile-barrel cylinder series.
80Bore size in mm.
×425Stroke length in mm.
-SOptional built-in magnet for sensor position sensing.

Related SAI-family variants: SAID (double rod), SAIJ (adjustable stroke), SAIL (with lock), SAIF (with valve), BSAI (enclasp / clamp-lock), and SAI-S with built-in magnet. Rod material: carbon steel (blank) / SUS420J2 (A) / SUS304 (B); seals: TPU (blank) / Viton H / NBR N.

Where the Airtac SAIJ80 Adjustable Cylinder SAIJ80AX425-75 Is Used

settings_input_component

Product Changeover Adjustment

Dial in the retract position from 350 to 425 mm during packaging line format changes without physically replacing the cylinder or adding external stopper blocks.

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Long-Stroke Material Handling

Actuate heavy pallet lifts or pushes over a 425 mm travel distance, utilizing the built-in air cushions and adjustable stop to manage deceleration of moving loads.

Is the Airtac SAIJ80 Adjustable Cylinder SAIJ80AX425-75 the Right Cylinder?

If your force requirements are lower, stepping down to a 63 mm bore provides 1559 N, whereas moving up to a 100 mm bore yields 3927 N. The adjustable stroke is ideal for machine setups requiring fine end-position tuning during commissioning or product changeovers, eliminating the need to swap out a fixed-stroke SAI cylinder. When replacing an ISO 15552 unit, match the 425 mm stroke, 75 mm adjustment, PT G3/8 port, and mounting style.

Because the 425 mm stroke creates a long unsupported rod extension, an external guide is recommended to prevent side-load wear, even though the 25 mm rod diameter and M20x1.5 thread offer high structural rigidity. SAIJ mounting options include Basic, FA, LB, TC, FTC, TCM1, and TCM2, omitting the FB, CA, CB, and CR variants. Operating speed ranges from 30-800 mm/s.

Quick checklist

  • ✓ Required force at your working pressure
  • ✓ Stroke and mounting space
  • ✓ Port/thread type (PT/NPT/G)
  • ✓ Magnet (-S) for sensors?
  • ✓ Side load — consider a guided cylinder
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Installation & Maintenance Notes

  • check Use clean air filtered to 40µm or finer.
  • check Keep within 0.15 – 1.0 MPa operating pressure.
  • check Avoid side load on the piston rod.
  • check Adjust end cushion screws for smooth stops.
  • check Use correct mounting accessory (FA/FB/CA/CB/LB/TC).
  • check Installation by qualified personnel per AirTAC docs.

Airtac SAIJ80 Adjustable Cylinder SAIJ80AX425-75 FAQ

The rear adjuster screw acts as a mechanical stop that shortens the effective retract stroke. For the SAIJ80X425-75, you can trim the nominal 425 mm stroke back by up to 75 mm, providing a usable travel window of 350-425 mm for precise end-position tuning at commissioning.

The maximum thrust is 513 kgf at 1.0 MPa.

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