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AirTAC SAI Series · ISO 15552 Cylinder

Airtac SAIJ80 Adjustable Cylinder SAIJ80AX450-100S

The AirTAC Airtac SAIJ80 Adjustable Cylinder SAIJ80AX450-100S is a genuine double-acting ISO 15552 profile-barrel air cylinder with a Ø80mm bore and 450mm stroke, G3/8 air ports and adjustable end cushioning. Its standardized mounting interface makes it a drop-in replacement for other ISO 15552 cylinders in automation lines.

  • BoreØ80 mm
  • Stroke450 mm
  • Port sizeG3/8
  • Acting typeDouble acting
  • Rod threadM20×1.5
  • CushionAdjustable, 36 mm
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About the Airtac SAIJ80 Adjustable Cylinder SAIJ80AX450-100S

The AirTAC SAIJ80X450-100-S is a double-acting, single-rod ISO 15552 profile cylinder equipped with a rear stroke adjuster. It provides a nominal 450 mm stroke that can be fine-tuned backward by up to 100 mm, creating a usable travel window of 350-450 mm. Delivering 2513 N of push force at 0.5 MPa, it is built to handle demanding positioning tasks.

This specific configuration features a SUS420J2 stainless steel rod (material code A) for enhanced corrosion resistance and includes a magnet (-S) for use with CMSE reed or DMSE electronic solid-state sensors. The extruded aluminum barrel incorporates sensor grooves on both sides, and the rear adjuster acts purely as a mechanical stop for end-position tuning, not as a lock to hold the load without live air.

Airtac SAIJ80 Adjustable Cylinder SAIJ80AX450-100S Technical Specifications

ModelAirtac SAIJ80 Adjustable Cylinder SAIJ80AX450-100S
SeriesSAI ISO 15552 profile cylinder
Bore sizeØ80 mm
Stroke450 mm
Acting typeDouble acting
Port sizeG3/8
Rod threadM20×1.5
FluidAir (filtered by 40µm element)
Operating pressure0.15 – 1.0 MPa
Proof pressure1.5 MPa
Temperature-20 to +70 °C
Speed range30 – 800 mm/s
CushionAdjustable, 36 mm
Max strokeUp to 1500 mm

Specifications follow the official AirTAC SAI series datasheet and ISO 15552 dimensions. Confirm against the product label before installation. Port options: G (BSPP) / NPT.

Theoretical Output Force (Ø80mm)

PressurePush forcePull force
0.5 MPa2513 N2268 N
0.7 MPa3519 N
Max (@1.0 MPa)513 kgf

Actual usable force is lower than theoretical due to friction and back-pressure. Size with a safety margin.

Model Code: Airtac SAIJ80 Adjustable Cylinder SAIJ80AX450-100S

SAIISO 15552 profile-barrel cylinder series.
80Bore size in mm.
×450Stroke length in mm.
-SOptional built-in magnet for sensor position sensing.

Related SAI-family variants: SAID (double rod), SAIJ (adjustable stroke), SAIL (with lock), SAIF (with valve), BSAI (enclasp / clamp-lock), and SAI-S with built-in magnet. Rod material: carbon steel (blank) / SUS420J2 (A) / SUS304 (B); seals: TPU (blank) / Viton H / NBR N.

Where the Airtac SAIJ80 Adjustable Cylinder SAIJ80AX450-100S Is Used

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Variable End-Stop Tuning

Dial in the exact retract distance between 350 and 450 mm during machine setup to accommodate different material lengths without adding external stops.

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Product Changeover

Quickly adjust the stroke window on packaging lines when switching between box sizes, leveraging the 100 mm trim range to minimize downtime.

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Sensor-Driven Positioning

Utilize the integrated magnet with DMSE electronic sensors to confirm end-of-stroke positions accurately while the rear screw sets the physical stop.

Is the Airtac SAIJ80 Adjustable Cylinder SAIJ80AX450-100S the Right Cylinder?

Choose this 80 mm bore cylinder when an application requires trimming the retract end-position during commissioning or product changeover without swapping out the physical actuator. If your process demands less force, stepping down to a 63 mm bore yields 1559 N of push force at 0.5 MPa; conversely, moving up to a 100 mm bore provides 3927 N. Because the 450 mm stroke is substantial, an external guide is recommended to prevent excessive side-loading on the 25 mm rod.

To match this exact ISO 15552 interchangeable replacement, specify: 80 mm bore, 450 mm stroke, 100 mm adjustment range, PT tapered port threads, a SUS420J2 rod, and the -S magnet option. Remember that the rear screw stopper and the variable air cushions only decelerate the load; for true load-holding without live air pressure, consider an AirTAC SAIL or BSAI cylinder. Mounting options are limited to Basic, FA, LB, TC, FTC, TCM1, and TCM2.

Quick checklist

  • ✓ Required force at your working pressure
  • ✓ Stroke and mounting space
  • ✓ Port/thread type (PT/NPT/G)
  • ✓ Magnet (-S) for sensors?
  • ✓ Side load — consider a guided cylinder
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Installation & Maintenance Notes

  • check Use clean air filtered to 40µm or finer.
  • check Keep within 0.15 – 1.0 MPa operating pressure.
  • check Avoid side load on the piston rod.
  • check Adjust end cushion screws for smooth stops.
  • check Use correct mounting accessory (FA/FB/CA/CB/LB/TC).
  • check Installation by qualified personnel per AirTAC docs.

Airtac SAIJ80 Adjustable Cylinder SAIJ80AX450-100S FAQ

At 0.5 MPa operating pressure, this 80 mm bore cylinder provides 2513 N of push force and 2268 N of pull force. At a maximum 1.0 MPa pressure, it can deliver up to 513 kgf.

The rear adjuster screw allows you to shorten the effective stroke by up to 100 mm from the nominal 450 mm, giving an adjustable travel window of 350-450 mm. This stopper only sets the end position and does not lock the load without continuous air pressure.

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Standard models usually ship in 3-4 days.

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