
The AirTAC SAIJ80 Adjustable Cylinder SAIJ80AX90-40 is a genuine double-acting ISO 15552 profile-barrel air cylinder with a Ø80mm bore and 90mm stroke, G3/8 air ports and adjustable end cushioning. Its standardized mounting interface makes it interchangeable with other ISO 15552 cylinders at the mounting interface.
By turning the external stopper screw, you can trim the nominal 90mm stroke back by up to 40mm, creating a highly adaptable 50-90mm usable travel window. This allows operators to fine-tune end positions at commissioning without swapping out the entire actuator.
This unit features a SUS420J2 stainless steel rod (material code A) for enhanced corrosion resistance and uses PT tapered port threads with a G3/8 connection. The extruded aluminum barrel includes sensor grooves on both sides for flexible switch mounting. While the rear adjuster and variable air cushions decelerate the piston at travel ends, neither component locks the load; position holding without live air requires a SAIL or BSAI variant.
| Model | Airtac SAIJ80 Adjustable Cylinder SAIJ80AX90-40 |
|---|---|
| Series | SAI ISO 15552 profile cylinder |
| Bore size | Ø80 mm |
| Stroke | 90 mm |
| Acting type | Double acting |
| Port size | G3/8 |
| Rod thread | M20×1.5 |
| Fluid | Air (filtered by 40µm element) |
|---|---|
| Operating pressure | 0.15 – 1.0 MPa |
| Proof pressure | 1.5 MPa |
| Temperature | -20 to +70 °C |
| Speed range | 30 – 800 mm/s |
| Cushion | Adjustable, 36 mm |
| Max stroke | Up to 1500 mm |
Specifications follow the official AirTAC SAI series datasheet and ISO 15552 dimensions. Confirm against the product label before installation. Port options: G (BSPP) / NPT.
| Pressure | Push force | Pull force |
|---|---|---|
| 0.5 MPa | 2268 N | 2268 N |
| 0.7 MPa | 3175 N | — |
| Max (@1.0 MPa) | 463 kgf | |
Double-rod model: the rod passes through the rear cover, so both piston faces lose rod area and push is shown at the annular-area value. Actual usable force is lower than theoretical due to friction and back-pressure. Size with a safety margin.
| SAI | ISO 15552 profile-barrel cylinder series. |
|---|---|
| 80 | Bore size in mm. |
| ×90 | Stroke length in mm. |
| -S | Optional built-in magnet for sensor position sensing. |
Related SAI-family variants: SAID (double rod), SAIJ (adjustable stroke), SAIL (with lock), SAIF (with valve), BSAI (enclasp / clamp-lock), and SAI-S with built-in magnet. Rod material: carbon steel (blank) / SUS420J2 (A) / SUS304 (B); seals: TPU (blank) / Viton H / NBR N.
Dial in the 50-90mm travel window during format size changes on a packaging line, using the rear screw to set new end positions without changing the cylinder.
Achieve exact end-position tuning at commissioning by trimming the 90mm stroke back incrementally, avoiding the need to bolt on external physical stops.
The adjustable 50-90mm travel window is ideal for machines that undergo frequent product changeovers, eliminating the need to physically swap cylinders to achieve different end-stops.
When matching an ISO 15552 replacement, verify the 80mm bore, 90mm nominal stroke, 40mm adjustment range, PT G3/8 port, and mounting style. SAIJ supports a reduced set of mounts: Basic, FA, LB, TC, FTC, TCM1, and TCM2, omitting FB, CA, CB, and CR. Note that the 25mm piston rod and M20x1.5 thread handle side loads well, but because the stroke is relatively short at 90mm, external guides are less critical here than on longer strokes.
Quick checklist
At 0.7MPa, the push force increases to 3518N.
The rear stopper screw allows you to shorten the 90mm nominal stroke by up to 40mm, providing a usable travel window of 50-90mm. The adjuster acts as a travel stop and does not lock the load without live air pressure.
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