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AirTAC SAU Series · Profile-Type Cylinder

Airtac SAU Standard Air Cylinder SAU100X80

The AirTAC SAU Standard Air Cylinder SAU100X80 is a genuine double-acting profile-type standard air cylinder with a Ø100mm bore and 80mm stroke, 1/2" air ports and adjustable end cushioning. Its hard-anodized aluminum-profile barrel is shorter than an ISO 15552 cylinder of the same bore, and it shares SC-series mounting accessories.

  • BoreØ100 mm
  • Stroke80 mm
  • Port size1/2"
  • Acting typeDouble acting
  • Rod threadM20×1.5
  • CushionAdjustable, 29 mm
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About the Airtac SAU Standard Air Cylinder SAU100X80

The AirTAC SAU100X80 is a double-acting profile-type cylinder featuring an extruded aluminum barrel that is physically shorter than an ISO 15552 unit of the same bore. Operating on filtered air at 0.15-1.0 MPa, it delivers a substantial 3927 N of push force and 3681 N of pull force at 0.5 MPa. The unit integrates a 1/2" port, an M20x1.5 rod thread, and 29 mm adjustable air cushions at both ends to smooth out end-of-stroke impacts.

Because this specific SKU lacks the -S magnet, it cannot accept CMSG, DMSG, or EMSG magnetic switches. If your application involves high heat, you can specify the Viton H seal option to raise the operating temperature range from -20 to +70 C up to 0-150 C.

Airtac SAU Standard Air Cylinder SAU100X80 Technical Specifications

ModelAirtac SAU Standard Air Cylinder SAU100X80
SeriesSAU profile-type cylinder
Bore sizeØ100 mm
Stroke80 mm
Acting typeDouble acting
Port size1/2"
Rod threadM20×1.5
FluidAir (filtered by 40µm element)
Operating pressure0.15 – 1.0 MPa
Proof pressure1.5 MPa
Temperature-20 to +70 °C
Speed range30 – 800 mm/s
CushionAdjustable, 29 mm
Max strokeUp to 1500 mm

Specifications follow the official AirTAC SAU series datasheet. Confirm against the product label before installation. Thread options: PT (blank) / G (BSPP). A high-temperature seal (0-150 °C) is available.

Theoretical Output Force (Ø100mm)

PressurePush forcePull force
0.5 MPa3927 N3682 N
0.7 MPa5498 N—
Max (@1.0 MPa)801 kgf

Actual usable force is lower than theoretical due to friction and back-pressure. Size with a safety margin.

Model Code: Airtac SAU Standard Air Cylinder SAU100X80

SAUProfile-type standard cylinder series.
100Bore size in mm.
×80Stroke length in mm.
-SOptional built-in magnet for sensor position sensing.

Related SAU-family variants: SAUD (double rod), SAUJ (adjustable stroke), SAUF (with built-in solenoid valve), and SAU-S with built-in magnet. Seals: TPU (blank) / Viton H / NBR N. Sensor switches: CMSG / DMSG / EMSG.

Where the Airtac SAU Standard Air Cylinder SAU100X80 Is Used

precision_manufacturing

Injection Mold Clamping

Provides heavy-duty 3927 N push force at 0.5 MPa to secure injection mold halves, utilizing the compact profile to fit within tight press boundaries.

factory

Stamping Press Feed

Drives heavy metal blanks into a stamping press, relying on the 1/2" port for rapid air exchange and maintaining high throughput at 30-800 mm/s.

Is the Airtac SAU Standard Air Cylinder SAU100X80 the Right Cylinder?

When sizing this 100 mm bore actuator, compare it against neighboring bores to ensure optimal performance. Stepping down to an 80 mm bore reduces the 0.5 MPa push force to 2513 N, while stepping up is not an option as 100 mm is the largest available SAU bore. You can mount this cylinder using AirTAC SC-series accessories, including LB foot brackets, FA/FB flanges, and CA/CB clevises, alongside I, Y, F, or U rod knuckles.

Keep in mind that a standard SAU cylinder will drift if air pressure is lost or the valve is centered, as the 29 mm adjustable cushion only decelerates the piston near the stroke ends rather than locking it. To suspend a load securely during an emergency stop or air failure, integrate an external rod lock or a pilot-operated check valve into your pneumatic circuit.

Quick checklist

  • ✓ Required force at your working pressure
  • ✓ Stroke and mounting space
  • ✓ Port/thread type (PT/G)
  • ✓ Magnet (-S) for sensors?
  • ✓ Side load — consider a guided cylinder
Ask an Engineer

Installation & Maintenance Notes

  • check Use clean air filtered to 40µm or finer.
  • check Keep within 0.15 – 1.0 MPa operating pressure.
  • check Avoid side load on the piston rod.
  • check Adjust end cushion screws for smooth stops.
  • check Use correct mounting accessory (FA/FB/CA/CB/LB — same as SC).
  • check Installation by qualified personnel per AirTAC docs.

Airtac SAU Standard Air Cylinder SAU100X80 FAQ

The SAU100X80 generates a push force of 3927 N and a pull force of 3681 N at 0.5 MPa. At 0.7 MPa, the push force is 5497 N, and at 0.9 MPa it reaches 7068 N. The theoretical maximum force is 801 kgf at 1.0 MPa. This 100 mm bore cylinder uses a 1/2" air port.

You must use AirTAC SC-series mounting accessories like LB, FA, FB, CA, or CB brackets, as the SAU profile is not dimensionally interchangeable with ISO 15552. Additionally, because this specific SKU lacks the -S magnet, it cannot support CMSG, DMSG, or EMSG magnetic switches.

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