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AirTAC SAU Series · Profile-Type Cylinder

Airtac SAUJ100 Adjustable Cylinder SAUJ100X80-75S

The AirTAC SAUJ100 Adjustable Cylinder SAUJ100X80-75S is a genuine double-acting profile-type standard air cylinder with a Ø100mm bore and 80mm stroke, 1/2" air ports and adjustable end cushioning. Its hard-anodized aluminum-profile barrel is shorter than an ISO 15552 cylinder of the same bore, and it shares SC-series mounting accessories.

  • BoreØ100 mm
  • Stroke80 mm
  • Port size1/2"
  • Acting typeDouble acting
  • Rod threadM20×1.5
  • CushionAdjustable, 29 mm
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About the Airtac SAUJ100 Adjustable Cylinder SAUJ100X80-75S

The AirTAC SAUJ100X80-75S is a double-acting double-rod profile cylinder with an on-site adjustable extend stroke. An external stop screw lets you shorten the 80 mm nominal stroke by up to 75 mm, yielding a usable working range of 5-80 mm. It features a 1/2 inch port, an M20x1.5 piston rod, and 29 mm adjustable air cushions. The extruded aluminum profile barrel makes it shorter than an ISO 15552 cylinder of the same bore.

The -S suffix indicates a built-in magnet for CMSG, DMSG, or EMSG sensors. For high-heat environments up to 150 C, Viton H seals are available.

Airtac SAUJ100 Adjustable Cylinder SAUJ100X80-75S Technical Specifications

ModelAirtac SAUJ100 Adjustable Cylinder SAUJ100X80-75S
SeriesSAU profile-type cylinder
Bore sizeØ100 mm
Stroke80 mm
Acting typeDouble acting
Port size1/2"
Rod threadM20×1.5
FluidAir (filtered by 40µm element)
Operating pressure0.15 – 1.0 MPa
Proof pressure1.5 MPa
Temperature-20 to +70 °C
Speed range30 – 800 mm/s
CushionAdjustable, 29 mm
Max strokeUp to 1500 mm

Specifications follow the official AirTAC SAU series datasheet. Confirm against the product label before installation. Thread options: PT (blank) / G (BSPP). A high-temperature seal (0-150 °C) is available.

Theoretical Output Force (Ø100mm)

PressurePush forcePull force
0.5 MPa3682 N3682 N
0.7 MPa5154 N—
Max (@1.0 MPa)751 kgf

Double-rod model: the rod passes through the rear cover, so both piston faces lose rod area and push is shown at the annular-area value. Actual usable force is lower than theoretical due to friction and back-pressure. Size with a safety margin.

Model Code: Airtac SAUJ100 Adjustable Cylinder SAUJ100X80-75S

SAUProfile-type standard cylinder series.
100Bore size in mm.
×80Stroke length in mm.
-SOptional built-in magnet for sensor position sensing.

Related SAU-family variants: SAUD (double rod), SAUJ (adjustable stroke), SAUF (with built-in solenoid valve), and SAU-S with built-in magnet. Seals: TPU (blank) / Viton H / NBR N. Sensor switches: CMSG / DMSG / EMSG.

Where the Airtac SAUJ100 Adjustable Cylinder SAUJ100X80-75S Is Used

precision_manufacturing

Press Fit Tuning

Allows operators to dial in the exact 5-80 mm extend position for inserting bearings without reprogramming a PLC or swapping actuators.

packaging

Variable Depth Sealing

Adjusts the extend stroke on-site to match different carton heights, ensuring precise sealing pressure for varied packaging formats.

widgets

Prototype Forming

Provides a 75 mm adjustment window for short-stroke pressing tasks, letting engineers test multiple material thicknesses rapidly.

Is the Airtac SAUJ100 Adjustable Cylinder SAUJ100X80-75S the Right Cylinder?

Choose this SAUJ model over a fixed-stroke SAU when your assembly requires manual end-position tuning without buying new hardware. It supports Basic, FA flange, and LB foot mounts, sharing mounting compatibility with the AirTAC SC series. The -S option enables electronic or reed sensor tracking. Since the nominal stroke is only 80 mm, side-load guide concerns are minimal, but always ensure rigid load alignment. Note the external stop sets the end position but is not a load lock.

Quick checklist

  • ✓ Required force at your working pressure
  • ✓ Stroke and mounting space
  • ✓ Port/thread type (PT/G)
  • ✓ Magnet (-S) for sensors?
  • ✓ Side load — consider a guided cylinder
Ask an Engineer

Installation & Maintenance Notes

  • check Use clean air filtered to 40µm or finer.
  • check Keep within 0.15 – 1.0 MPa operating pressure.
  • check Avoid side load on the piston rod.
  • check Adjust end cushion screws for smooth stops.
  • check Use correct mounting accessory (FA/FB/CA/CB/LB — same as SC).
  • check Installation by qualified personnel per AirTAC docs.

Airtac SAUJ100 Adjustable Cylinder SAUJ100X80-75S FAQ

This 100 mm bore cylinder pushes 3927 N and pulls 3681 N at 0.5 MPa. It reaches 5497 N at 0.7 MPa and 7068 N at 0.9 MPa, with a max theoretical force of 801 kgf at 1.0 MPa. The external stop screw shortens the 80 mm extend stroke by up to 75 mm, giving a 5-80 mm usable range.

The -S suffix means a piston magnet is installed for CMSG, DMSG, or EMSG sensors. Regarding load holding, the cylinder does not lock the load on air loss; the piston drifts and the 29 mm cushion only decelerates near stroke end. Use an external rod lock or pilot-operated check valve for secure holding.

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