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AirTAC SDA Series · Compact Cylinder

AirTAC SDA25X90S Compact Cylinder | 25mm Bore

The AirTAC AirTAC SDA25X90S Compact Cylinder | 25mm Bore is a genuine double-acting COMPACT (thin) air cylinder with a Ø25mm bore and 90mm stroke, M5×0.8 air ports and a riveted short body that saves mounting depth. Sensor slots around the body accept magnetic switches for position sensing.

  • BoreØ25 mm
  • Stroke90 mm
  • Port sizeM5×0.8
  • Acting typeDouble acting
  • Rod threadM5×0.8 (F) / M8×1.25 (B)
  • CushionFixed NBR bumper (both ends)
$44.09 Standard model — usually ships in 3-4 days
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About the AirTAC SDA25X90S Compact Cylinder | 25mm Bore

The AirTAC SDA25X90S is a double-acting, single-rod compact cylinder engineered to deliver 245.4 N of push force and 206.2 N of pull force at 0.5 MPa. Its riveted assembly merges the barrel, rear cover, piston, and rod into a highly shortened unit, drastically reducing axial footprint compared to conventional round-body designs. The 25 mm bore features a hard-anodized inner wall and a two-way piston seal for reliable low-friction operation across the 30-500 mm/s speed range.

Equipped with a built-in piston magnet (-S option), this model is ready to accept AirTAC reed or electronic switches along the peripheral grooves for precise end-of-stroke detection. End-stop energy is managed solely by a fixed NBR bumper, which decelerates the motion near the stroke extremes but is not a field-adjustable air cushion. With a 90 mm stroke and M5x0.8 air ports, it provides a robust linear motion solution where depth is restricted.

AirTAC SDA25X90S Compact Cylinder | 25mm Bore Technical Specifications

ModelAirTAC SDA25X90S Compact Cylinder | 25mm Bore
SeriesSDA compact (thin) cylinder
Bore sizeØ25 mm
Stroke90 mm
Acting typeDouble acting
Port sizeM5×0.8
Rod end threadM5×0.8 female / M8×1.25 male (B)
FluidAir (filtered by 40µm element)
Operating pressure0.15 – 1.0 MPa
Proof pressure1.5 MPa
Temperature-20 to +70 °C
Speed range30 – 500 mm/s
CushionFixed NBR bumper (both ends)
Max standard strokeUp to 120 mm

Specifications follow the official AirTAC SDA compact-cylinder datasheet. Confirm against the product label before installation. Port thread: PT (standard). Rod: female thread (blank) / male thread (B).

Theoretical Output Force (Ø25mm)

PressurePush forcePull force
0.5 MPa245 N206 N
0.7 MPa344 N
Max (@1.0 MPa)50 kgf

Actual usable force is lower than theoretical due to friction and back-pressure. Size with a safety margin.

Model Code: AirTAC SDA25X90S Compact Cylinder | 25mm Bore

SDACompact (thin) double-acting cylinder series.
25Bore size in mm.
×90Stroke length in mm.
SBuilt-in magnet for magnetic-switch position sensing (omit = no magnet).
BMale-thread piston rod (omit = female-thread rod).

Thread: PT standard. Related SDA-family variants: SSA (single-acting push), STA (single-acting pull), SDAD (double rod), SDAJ (adjustable stroke), SDAT (duplex), SDAW (duplex-end).

Where the AirTAC SDA25X90S Compact Cylinder | 25mm Bore Is Used

precision_manufacturing

PCB Depaneling Router

Drives the linear cutting head on an electronic PCB depaneling machine, utilizing the 90 mm stroke and 245.4 N push force to precisely separate routed circuit boards without stressing components.

packaging

Carton Flap Folder

Actuates the side flap folding mechanism on a continuous motion packaging line, where the short riveted body minimizes machine width and the built-in magnet confirms fold completion via a reed or electronic switch.

conveyor_belt

Sorter Diverter Gate

Powers a lightweight pneumatic diverter arm on a package sorting conveyor, relying on the 206.2 N retract force to pull the gate clear and the fixed NBR bumper to absorb the impact at the end of each cycle.

Is the AirTAC SDA25X90S Compact Cylinder | 25mm Bore the Right Cylinder?

When sizing this actuator, consider stepping down to the SDA20, which provides 157.1 N of push force at 0.5 MPa, or moving up to the SDA32, which yields 402.1 N at the same pressure. At 0.5 MPa, the SDA25X90S offers a safe working load of roughly 147 N (about 60% of its 245.4 N capacity) and can vertically lift approximately 12.5 kg with a 2:1 safety margin. To order, confirm the 25 mm bore, 90 mm stroke, M5x0.8 port, the required female M5x0.8 or male M8x1.25 rod thread, and the -S magnet option. Keep in mind that a standard compact cylinder drifts when air pressure is lost or the valve is centered; the fixed bumper only decelerates the piston near the end of travel and does not function as a locking brake. If your application must hold a load without live pressure, integrate an external rod lock or a pilot-operated check valve.

Quick checklist

  • ✓ Required force at your working pressure
  • ✓ Short-body depth vs. a round-body cylinder
  • ✓ Port/thread type (PT)
  • ✓ Magnet (S) for sensors?
  • ✓ Female (blank) or male (B) rod thread
  • ✓ Side load — avoid on a compact rod
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Installation & Maintenance Notes

  • check Use clean air filtered to 40µm or finer.
  • check Keep within 0.15 – 1.0 MPa operating pressure.
  • check Avoid side load on the short piston rod.
  • check Very long strokes are unsuitable for the compact body.
  • check Front/rear covers are riveted — do not dismantle.
  • check Installation by qualified personnel per AirTAC docs.

AirTAC SDA25X90S Compact Cylinder | 25mm Bore FAQ

The SDA25X90S generates a push force of 245.4 N and a pull force of 206.2 N at 0.5 MPa. At 0.7 MPa, the push force is 343.6 N and the pull force is 288.6 N. The theoretical maximum push force is 50 kgf at the maximum operating pressure of 1.0 MPa.

No, it uses a fixed NBR bumper at each end to decelerate the stroke, which is not a field-adjustable air cushion. Additionally, it does not hold its load if air is lost or the valve is centered; the piston will drift. For load holding, an external rod lock or pilot-operated check valve is required.

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Standard models usually ship in 3-4 days.

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Related AirTAC SDA Compact Cylinders

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