This model is discontinued
AirTAC has phased out the MAL series. The drop-in replacement is SAIJ80X100-40 — same bore, stroke, output force, port and mounting, so it fits the same application. Simply order the SAIJ80X100-40 in place of this model. The SAI replacement keeps the same ISO 15552 mounting interface, bore, stroke, output force and accessories, so it drops straight into existing fixtures. It is the current-production version of this cylinder with an upgraded piston seal.
Airtac SIJ80 Dual Axis Adjustable Cylinder SIJ80X100-40
The AirTAC Airtac SIJ80 Dual Axis Adjustable Cylinder SIJ80X100-40 is a double-acting ISO 15552 (orig. ISO 6431) profile-barrel cylinder with a Ø80mm bore and 100mm stroke, G3/8 air ports and adjustable end cushioning. This model is discontinued — the drop-in replacement is the SAIJ80X100-40, which matches its ISO interface, bore, stroke, force and mounting.
- BoreØ80 mm
- Stroke100 mm
- Port sizeG3/8
- Acting typeDouble acting
- Rod threadM20×1.5
- StatusDiscontinued → SAIJ80X100-40
About the Airtac SIJ80 Dual Axis Adjustable Cylinder SIJ80X100-40
The AirTAC SIJ80X100-40 is a discontinued double-acting single-rod ISO 15552 adjustable-stroke cylinder. It features an 80mm bore, a 100mm nominal extend stroke, and an external stop screw that lets you trim the extend stroke by up to 40mm on-site, yielding a usable 60-100mm window. The stop sets the end position but is not a load lock. It delivers 2513N push and 2268N pull at 0.5MPa, with a 4523N push at 0.9MPa. This SKU has no -S magnet and cannot take a sensor.
The exact drop-in replacement is the SAIJ80X100-40, preserving the ISO 15552 mounting interface, 25mm rod, G3/8 port, and force. The SAIJ upgrade uses a two Y-shaped one-way piston seal for low start-up pressure and long life. Computed buyer insight: safe working load is ~1508N (60% of the 0.5MPa push), giving a ~128kg vertical lift with a 2:1 margin. For held loads, use SAIL/BSAI or an external rod lock, as air cushions only decelerate.
Airtac SIJ80 Dual Axis Adjustable Cylinder SIJ80X100-40 Technical Specifications
| Model | Airtac SIJ80 Dual Axis Adjustable Cylinder SIJ80X100-40 |
|---|---|
| Series | SI ISO 15552 profile cylinder (discontinued) |
| Replacement | SAIJ80X100-40 |
| Bore size | Ø80 mm |
| Stroke | 100 mm |
| Acting type | Double acting |
| Port size | G3/8 |
| Rod thread | M20×1.5 |
| Fluid | Air (filtered by 40µm element) |
|---|---|
| Operating pressure | 0.15 – 1.0 MPa |
| Proof pressure | 1.5 MPa |
| Temperature | -20 to +70 °C |
| Speed range | 30 – 800 mm/s |
| Cushion | Adjustable, 36 mm |
| Max standard stroke | Up to 1500 mm |
Specifications follow the official AirTAC SI datasheet (now discontinued). The SAIJ80X100-40 carries the same ISO 15552 ratings. Confirm against the product label before installation. Thread options: PT / G / NPT.
Theoretical Output Force (Ø80mm)
| Pressure | Push force | Pull force |
|---|---|---|
| 0.5 MPa | 2513 N | 2268 N |
| 0.7 MPa | 3519 N | — |
| Max (@1.0 MPa) | 513 kgf | |
The SAIJ80X100-40 produces the same force from the same bore — a true drop-in on output. Actual usable force is lower than theoretical; size with a margin.
Model Code: Airtac SIJ80 Dual Axis Adjustable Cylinder SIJ80X100-40
| SI | ISO 15552 profile-barrel cylinder (discontinued). |
|---|---|
| 80 | Bore size in mm. |
| ×100 | Stroke length in mm. |
| -S | Optional built-in magnet for sensor position sensing. |
Legacy SI-family variants: SID (double rod), SIJ (adjustable stroke) — each maps to its SAI equivalent (SID→SAID, SIJ→SAIJ). Rod material: carbon steel (blank) / SUS420J2 (A) / SUS304 (B).
Where the Airtac SIJ80 Dual Axis Adjustable Cylinder SIJ80X100-40 Is Used
Variable Depth Drilling Jig
Trim the extend stroke by up to 40mm on-site to change drill depth without swapping cylinders.
Adjustable Package Diverter
Tune the 100mm extend stroke to handle varying box widths on a packaging line.
Variable Height Pallet Stop
Field-adjust the end position to act as a physical stop for different pallet profiles.
Replacing the Airtac SIJ80 Dual Axis Adjustable Cylinder SIJ80X100-40 with the SAIJ80X100-40
To replace this discontinued SIJ80X100-40, order the drop-in SAIJ80X100-40, keeping the 40mm adjust window (60-100mm usable extend) and G3/8 port. Size both ways: the 63mm bore yields 1559N push @0.5MPa, while the 100mm bore yields 3927N. This 80mm bore provides 2513N push @0.5MPa and 4523N @0.9MPa. Reuse FA, LB, or TC mounts via the ISO 15552 interface. This non-magnetic SKU cannot take a switch; add -S for legacy CS1-B/DS1-B sensing. For stroke >=300mm, verify side-load guidance. Remember: double-acting single-rod only; the stop screw sets position, it does not lock.
Replacement checklist
- ✓ Same ISO 15552 interface → SAIJ80X100-40
- ✓ Same bore / stroke / force
- ✓ Port/thread type (PT/G/NPT)
- ✓ Magnet (-S) for sensors?
- ✓ Mounting reused (FA/FB/CA/CB/CR/LB/TC)
Airtac SIJ80 Dual Axis Adjustable Cylinder SIJ80X100-40 FAQ
Yes, the SIJ80X100-40 is discontinued. The exact drop-in replacement is the SAIJ80X100-40. It shares the same ISO 15552 interface, 80mm bore, 100mm stroke, 40mm adjust window, 4523N push @0.9MPa, G3/8 port, and mounting.
The double-acting single-rod 80mm bore delivers 2513N push / 2268N pull @0.5MPa, 3518N @0.7MPa, and 4523N @0.9MPa (513 kgf max). The external stop screw trims the extend stroke by up to 40mm on-site, giving a 60-100mm usable window. The stop sets end position; it is not a lock.
Related AirTAC SAI Cylinders
Request a Quote for the SAIJ80X100-40
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