This model is discontinued
AirTAC has phased out the MAL series. The drop-in replacement is SAIJ80X300-100S — same bore, stroke, output force, port and mounting, so it fits the same application. Simply order the SAIJ80X300-100S in place of this model. The SAI replacement keeps the same ISO 15552 mounting interface, bore, stroke, output force and accessories, so it drops straight into existing fixtures. It is the current-production version of this cylinder with an upgraded piston seal.
Airtac SIJ80 Dual Axis Adjustable Cylinder SIJ80X300-100S
The AirTAC Airtac SIJ80 Dual Axis Adjustable Cylinder SIJ80X300-100S is a double-acting ISO 15552 (orig. ISO 6431) profile-barrel cylinder with a Ø80mm bore and 300mm stroke, G3/8 air ports and adjustable end cushioning. This model is discontinued — the drop-in replacement is the SAIJ80X300-100S, which matches its ISO interface, bore, stroke, force and mounting.
- BoreØ80 mm
- Stroke300 mm
- Port sizeG3/8
- Acting typeDouble acting
- Rod threadM20×1.5
- StatusDiscontinued → SAIJ80X300-100S
About the Airtac SIJ80 Dual Axis Adjustable Cylinder SIJ80X300-100S
The AirTAC SIJ80X300-100S is a discontinued double-acting single-rod adjustable-stroke ISO 15552 cylinder. An external stop screw lets you trim the extend stroke by up to 100mm on-site, giving a usable 200-300mm extension from the 300mm nominal maximum. This 80mm bore delivers 2513N push and 2268N pull at 0.5MPa, peaking at 4523N push at 0.9MPa. It features a 25mm rod, M20x1.5 thread, 36mm adjustable cushions, and a G3/8 port. The exact drop-in replacement is the SAIJ80X300-100S, retaining the same interface, force, and mounting.
The SAIJ upgrade utilizes an upgraded two-piece Y-shaped piston seal for lower start-up pressure and longer life. At 0.5MPa, expect a safe working load around 1508N (60% of push) or a 128kg vertical lift with a 2:1 margin. The -S suffix denotes a built-in piston magnet for legacy CS1-B/DS1-B sensors. Remember the stop screw sets end position only; it is not a load lock, so use an external rod lock or SAIL/BSAI variant for held loads.
Airtac SIJ80 Dual Axis Adjustable Cylinder SIJ80X300-100S Technical Specifications
| Model | Airtac SIJ80 Dual Axis Adjustable Cylinder SIJ80X300-100S |
|---|---|
| Series | SI ISO 15552 profile cylinder (discontinued) |
| Replacement | SAIJ80X300-100S |
| Bore size | Ø80 mm |
| Stroke | 300 mm |
| Acting type | Double acting |
| Port size | G3/8 |
| Rod thread | M20×1.5 |
| Fluid | Air (filtered by 40µm element) |
|---|---|
| Operating pressure | 0.15 – 1.0 MPa |
| Proof pressure | 1.5 MPa |
| Temperature | -20 to +70 °C |
| Speed range | 30 – 800 mm/s |
| Cushion | Adjustable, 36 mm |
| Max standard stroke | Up to 1500 mm |
Specifications follow the official AirTAC SI datasheet (now discontinued). The SAIJ80X300-100S carries the same ISO 15552 ratings. Confirm against the product label before installation. Thread options: PT / G / NPT.
Theoretical Output Force (Ø80mm)
| Pressure | Push force | Pull force |
|---|---|---|
| 0.5 MPa | 2513 N | 2268 N |
| 0.7 MPa | 3519 N | — |
| Max (@1.0 MPa) | 513 kgf | |
The SAIJ80X300-100S produces the same force from the same bore — a true drop-in on output. Actual usable force is lower than theoretical; size with a margin.
Model Code: Airtac SIJ80 Dual Axis Adjustable Cylinder SIJ80X300-100S
| SI | ISO 15552 profile-barrel cylinder (discontinued). |
|---|---|
| 80 | Bore size in mm. |
| ×300 | Stroke length in mm. |
| -S | Optional built-in magnet for sensor position sensing. |
Legacy SI-family variants: SID (double rod), SIJ (adjustable stroke) — each maps to its SAI equivalent (SID→SAID, SIJ→SAIJ). Rod material: carbon steel (blank) / SUS420J2 (A) / SUS304 (B).
Where the Airtac SIJ80 Dual Axis Adjustable Cylinder SIJ80X300-100S Is Used
Variable Depth Forming Press
Requires field stroke tuning to alter the extend reach by up to 100mm for different material thicknesses without changing the cylinder.
Adjustable Transfer Pusher
Needs on-site stroke trimming to push varying package sizes accurately, utilizing the 200-300mm usable extend window.
Multi-Position Divert Gate
Demands an external stop screw to set precise end positions for sorting items into different lanes on the fly.
Replacing the Airtac SIJ80 Dual Axis Adjustable Cylinder SIJ80X300-100S with the SAIJ80X300-100S
To replace the discontinued SIJ80X300-100S, order the drop-in SAIJ80X300-100S, which preserves the 80mm bore, 300mm nominal stroke, 100mm adjust window, G3/8 port, and ISO 15552 mounting. When sizing both ways, the neighboring 63mm bore yields 1559N push at 0.5MPa, while the 100mm bore yields 3927N push at 0.5MPa. Choose the 100mm adjust window if your application requires trimming the extend stroke anywhere from 200mm to 300mm on-site. Mounting options include Basic, FA, LB, and TC brackets. The -S suffix confirms the piston magnet is present for switch sensing. Because the stroke is 300mm, ensure external guides support side loads to prevent rod bending.
Replacement checklist
- ✓ Same ISO 15552 interface → SAIJ80X300-100S
- ✓ Same bore / stroke / force
- ✓ Port/thread type (PT/G/NPT)
- ✓ Magnet (-S) for sensors?
- ✓ Mounting reused (FA/FB/CA/CB/CR/LB/TC)
Airtac SIJ80 Dual Axis Adjustable Cylinder SIJ80X300-100S FAQ
Yes, the SIJ80X300-100S is discontinued. The exact drop-in replacement is the SAIJ80X300-100S. It shares the identical ISO 15552 interface, 80mm bore, 300mm stroke, 100mm adjust window, G3/8 port, and mounting options, but adds an upgraded piston seal.
The 80mm bore provides 2513N push and 2268N pull at 0.5MPa, 3518N push at 0.7MPa, and 4523N push at 0.9MPa. The external stop screw window is 100mm, allowing you to shorten the 300mm nominal extend stroke down to 200mm on-site. Note that this stop sets end position and is not a load lock.
Related AirTAC SAI Cylinders
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