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AirTAC SAI Series · ISO 15552 Cylinder

Airtac SAI80 Standard Air Cylinder SAI80BX100S

The AirTAC SAI80 Standard Air Cylinder SAI80BX100S is a genuine double-acting ISO 15552 profile-barrel air cylinder with a Ø80mm bore and 100mm stroke, G3/8 air ports and adjustable end cushioning. Its standardized mounting interface makes it interchangeable with other ISO 15552 cylinders at the mounting interface.

  • BoreØ80 mm
  • Stroke100 mm
  • Port sizeG3/8
  • Acting typeDouble acting
  • Rod threadM20×1.5
  • CushionAdjustable, 36 mm
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About the Airtac SAI80 Standard Air Cylinder SAI80BX100S

The AirTAC SAI80X100-S is a double-acting ISO 15552 profile cylinder engineered to deliver a robust 2513 N push force at 0.5 MPa. Its 100 mm stroke provides ample extension for medium-duty positioning tasks. Because it features a profile barrel design, it eliminates protruding tie rods, resulting in a compact footprint that drops in seamlessly with other ISO 15552 standardized mounting interfaces.

This specific configuration includes a SUS304 stainless steel rod for superior corrosion resistance in humid or washdown environments. It is equipped with PT tapered ports and an integrated magnet (-S), allowing direct mounting of CMSE or DMSE sensor switches along the dual grooves machined into the extruded aluminum barrel.

Airtac SAI80 Standard Air Cylinder SAI80BX100S Technical Specifications

ModelAirtac SAI80 Standard Air Cylinder SAI80BX100S
SeriesSAI ISO 15552 profile cylinder
Bore sizeØ80 mm
Stroke100 mm
Acting typeDouble acting
Port sizeG3/8
Rod threadM20×1.5
FluidAir (filtered by 40µm element)
Operating pressure0.15 – 1.0 MPa
Proof pressure1.5 MPa
Temperature-20 to +70 °C
Speed range30 – 800 mm/s
CushionAdjustable, 36 mm
Max strokeUp to 1500 mm

Specifications follow the official AirTAC SAI series datasheet and ISO 15552 dimensions. Confirm against the product label before installation. Port options: G (BSPP) / NPT.

Theoretical Output Force (Ø80mm)

PressurePush forcePull force
0.5 MPa2513 N2268 N
0.7 MPa3519 N—
Max (@1.0 MPa)513 kgf

Actual usable force is lower than theoretical due to friction and back-pressure. Size with a safety margin.

Model Code: Airtac SAI80 Standard Air Cylinder SAI80BX100S

SAIISO 15552 profile-barrel cylinder series.
80Bore size in mm.
×100Stroke length in mm.
-SOptional built-in magnet for sensor position sensing.

Related SAI-family variants: SAID (double rod), SAIJ (adjustable stroke), SAIL (with lock), SAIF (with valve), BSAI (enclasp / clamp-lock), and SAI-S with built-in magnet. Rod material: carbon steel (blank) / SUS420J2 (A) / SUS304 (B); seals: TPU (blank) / Viton H / NBR N.

Where the Airtac SAI80 Standard Air Cylinder SAI80BX100S Is Used

conveyor_belt

Package Diverting

Delivers 2513 N of thrust at 0.5 MPa to reliably push heavy packages or pallets onto secondary conveyor lanes without hesitation.

precision_manufacturing

Pressing Operations

The 100 mm stroke provides consistent downward pressure for light-duty assembly tasks, pressing pins or bearings into metal housings.

warehouse

Pallet Lifting

Uses the integrated SUS304 rod and dual sensor grooves to lift and position stacked goods in high-throughput automated storage systems.

Is the Airtac SAI80 Standard Air Cylinder SAI80BX100S the Right Cylinder?

Providing 2513 N of thrust at 0.5 MPa, this 80 mm bore offers a significant step up from the 63 mm class (1559 N). If your application requires less force, dropping down to the 63 mm bore saves air consumption and physical space. Conversely, moving to the 100 mm bore yields 3927 N for heavier loads.

The 100 mm stroke is well below the 300 mm threshold, so side-load stress on the rod bearing remains minimal. Remember that standard pneumatic cushions only decelerate the piston near stroke end; they do not hold a load. If pressure is lost, the rod will drift. For fail-safe position holding, consider the SAIL (air-released lock) or BSAI (bidirectional clamp-lock) variants. When replacing an existing ISO 15552 unit, match the 80 mm bore, 100 mm stroke, G3/8 PT ports, and choose appropriate mounting accessories like FA flanges or TC trunnions.

Quick checklist

  • ✓ Required force at your working pressure
  • ✓ Stroke and mounting space
  • ✓ Port/thread type (PT/NPT/G)
  • ✓ Magnet (-S) for sensors?
  • ✓ Side load — consider a guided cylinder
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Installation & Maintenance Notes

  • check Use clean air filtered to 40µm or finer.
  • check Keep within 0.15 – 1.0 MPa operating pressure.
  • check Avoid side load on the piston rod.
  • check Adjust end cushion screws for smooth stops.
  • check Use correct mounting accessory (FA/FB/CA/CB/LB/TC).
  • check Installation by qualified personnel per AirTAC docs.

Airtac SAI80 Standard Air Cylinder SAI80BX100S FAQ

The SAI80X100-S generates 2513 N of push force and 2268 N of pull force at 0.5 MPa. If you increase the operating pressure to 0.7 MPa, the push force rises to 3518 N.

Yes, the SAI80X100-S is a genuine ISO 15552 profile cylinder, making it dimensionally interchangeable with other ISO 15552 standard cylinders. It utilizes a G3/8 PT port and standard mounting interfaces for easy direct replacement.

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