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AirTAC SAI Series · ISO 15552 Cylinder

Airtac SAIJ100 Adjustable Cylinder SAIJ100AX185-40

The AirTAC SAIJ100 Adjustable Cylinder SAIJ100AX185-40 is a genuine double-acting ISO 15552 profile-barrel air cylinder with a Ø100mm bore and 185mm stroke, G1/2 air ports and adjustable end cushioning. Its standardized mounting interface makes it interchangeable with other ISO 15552 cylinders at the mounting interface.

  • BoreØ100 mm
  • Stroke185 mm
  • Port sizeG1/2
  • Acting typeDouble acting
  • Rod threadM20×1.5
  • CushionAdjustable, 36 mm
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About the Airtac SAIJ100 Adjustable Cylinder SAIJ100AX185-40

The AirTAC SAIJ100X185-40 is a double-acting ISO 15552 profile cylinder equipped with a rear stroke adjuster, allowing you to dial back the nominal 185 mm travel by up to 40 mm. This creates a precise 145 to 185 mm usable positioning window, ideal for fine-tuning end stops during commissioning without swapping out hardware.

This model features a SUS420J2 stainless steel rod (material code A) for enhanced corrosion resistance and uses PT tapered port threads sized at G1/2. The extruded aluminum barrel includes sensor grooves on both sides, ready to accept AirTAC CMSE reed or DMSE electronic switches if a magnet is added later. It utilizes a reduced mounting subset of Basic, FA, LB, TC, FTC, TCM1, and TCM2, omitting FB, CA, CB, and CR.

Airtac SAIJ100 Adjustable Cylinder SAIJ100AX185-40 Technical Specifications

ModelAirtac SAIJ100 Adjustable Cylinder SAIJ100AX185-40
SeriesSAI ISO 15552 profile cylinder
Bore sizeØ100 mm
Stroke185 mm
Acting typeDouble acting
Port sizeG1/2
Rod threadM20×1.5
FluidAir (filtered by 40µm element)
Operating pressure0.15 – 1.0 MPa
Proof pressure1.5 MPa
Temperature-20 to +70 °C
Speed range30 – 800 mm/s
CushionAdjustable, 36 mm
Max strokeUp to 1500 mm

Specifications follow the official AirTAC SAI series datasheet and ISO 15552 dimensions. Confirm against the product label before installation. Port options: G (BSPP) / NPT.

Theoretical Output Force (Ø100mm)

PressurePush forcePull force
0.5 MPa3682 N3682 N
0.7 MPa5154 N—
Max (@1.0 MPa)751 kgf

Double-rod model: the rod passes through the rear cover, so both piston faces lose rod area and push is shown at the annular-area value. Actual usable force is lower than theoretical due to friction and back-pressure. Size with a safety margin.

Model Code: Airtac SAIJ100 Adjustable Cylinder SAIJ100AX185-40

SAIISO 15552 profile-barrel cylinder series.
100Bore size in mm.
×185Stroke length in mm.
-SOptional built-in magnet for sensor position sensing.

Related SAI-family variants: SAID (double rod), SAIJ (adjustable stroke), SAIL (with lock), SAIF (with valve), BSAI (enclasp / clamp-lock), and SAI-S with built-in magnet. Rod material: carbon steel (blank) / SUS420J2 (A) / SUS304 (B); seals: TPU (blank) / Viton H / NBR N.

Where the Airtac SAIJ100 Adjustable Cylinder SAIJ100AX185-40 Is Used

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Product Changeover

Quickly adapt the 145-185 mm travel window during format size changes on a packaging line without replacing the cylinder.

precision_manufacturing

End-Stop Tuning

Fine-tune the final retract position during machine commissioning to dial in exact mechanical clearances.

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Variable Positioning

Provide a adjustable physical stop for assembly presses requiring slight positional shifts between runs.

Is the Airtac SAIJ100 Adjustable Cylinder SAIJ100AX185-40 the Right Cylinder?

You would choose this adjustable-stroke variant over a fixed SAI cylinder when a machine requires variable end-stops or product-size changeovers, utilizing the 40 mm trim range to adapt positioning on the fly.

Because the stroke is 185 mm, side-load stress is moderate, but the 25 mm rod diameter handles standard loads well; ensure external guides support any heavy off-center loads. Remember that the rear adjuster acts only as a travel stop and does not hold the load without live air—use an external rod lock or a SAIL/BSAI cylinder for pneumatic locking. For an exact ISO 15552 replacement, match the 100 mm bore, 185 mm stroke, 40 mm adjustment, PT G1/2 port, and SUS420J2 rod material.

Quick checklist

  • ✓ Required force at your working pressure
  • ✓ Stroke and mounting space
  • ✓ Port/thread type (PT/NPT/G)
  • ✓ Magnet (-S) for sensors?
  • ✓ Side load — consider a guided cylinder
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Installation & Maintenance Notes

  • check Use clean air filtered to 40µm or finer.
  • check Keep within 0.15 – 1.0 MPa operating pressure.
  • check Avoid side load on the piston rod.
  • check Adjust end cushion screws for smooth stops.
  • check Use correct mounting accessory (FA/FB/CA/CB/LB/TC).
  • check Installation by qualified personnel per AirTAC docs.

Airtac SAIJ100 Adjustable Cylinder SAIJ100AX185-40 FAQ

At 0.9 MPa, the push force increases to 7068 N.

The rear adjuster screw lets you shorten the 185 mm nominal stroke by up to 40 mm, creating a usable travel window of 145 to 185 mm. The adjuster acts as a physical stop to set the end position and is not a locking device.

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