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AirTAC SAI Series · ISO 15552 Cylinder

Airtac SAIJ100 Adjustable Cylinder SAIJ100AX200-40S

The AirTAC SAIJ100 Adjustable Cylinder SAIJ100AX200-40S is a genuine double-acting ISO 15552 profile-barrel air cylinder with a Ø100mm bore and 200mm stroke, G1/2 air ports and adjustable end cushioning. Its standardized mounting interface makes it interchangeable with other ISO 15552 cylinders at the mounting interface.

  • BoreØ100 mm
  • Stroke200 mm
  • Port sizeG1/2
  • Acting typeDouble acting
  • Rod threadM20×1.5
  • CushionAdjustable, 36 mm
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About the Airtac SAIJ100 Adjustable Cylinder SAIJ100AX200-40S

The AirTAC SAIJ100X200-40-S is a double-acting ISO 15552 profile cylinder featuring a rear stroke adjuster. It provides a 160-200 mm usable travel window, allowing you to dial back the nominal 200 mm stroke by up to 40 mm during commissioning.

This adjustable stopper lets you fine-tune the retract end position without swapping the cylinder or adding external stops. The rear adjuster acts only as a travel stop and deceleration point, not a lock, so it will not hold a load without live air pressure. For load-holding without continuous air, consider the SAIL or BSAI series.

Airtac SAIJ100 Adjustable Cylinder SAIJ100AX200-40S Technical Specifications

ModelAirtac SAIJ100 Adjustable Cylinder SAIJ100AX200-40S
SeriesSAI ISO 15552 profile cylinder
Bore sizeØ100 mm
Stroke200 mm
Acting typeDouble acting
Port sizeG1/2
Rod threadM20×1.5
FluidAir (filtered by 40µm element)
Operating pressure0.15 – 1.0 MPa
Proof pressure1.5 MPa
Temperature-20 to +70 °C
Speed range30 – 800 mm/s
CushionAdjustable, 36 mm
Max strokeUp to 1500 mm

Specifications follow the official AirTAC SAI series datasheet and ISO 15552 dimensions. Confirm against the product label before installation. Port options: G (BSPP) / NPT.

Theoretical Output Force (Ø100mm)

PressurePush forcePull force
0.5 MPa3682 N3682 N
0.7 MPa5154 N—
Max (@1.0 MPa)751 kgf

Double-rod model: the rod passes through the rear cover, so both piston faces lose rod area and push is shown at the annular-area value. Actual usable force is lower than theoretical due to friction and back-pressure. Size with a safety margin.

Model Code: Airtac SAIJ100 Adjustable Cylinder SAIJ100AX200-40S

SAIISO 15552 profile-barrel cylinder series.
100Bore size in mm.
×200Stroke length in mm.
-SOptional built-in magnet for sensor position sensing.

Related SAI-family variants: SAID (double rod), SAIJ (adjustable stroke), SAIL (with lock), SAIF (with valve), BSAI (enclasp / clamp-lock), and SAI-S with built-in magnet. Rod material: carbon steel (blank) / SUS420J2 (A) / SUS304 (B); seals: TPU (blank) / Viton H / NBR N.

Where the Airtac SAIJ100 Adjustable Cylinder SAIJ100AX200-40S Is Used

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Machine Changeover

Dial in the 160-200 mm travel window instantly when switching product sizes on a packaging line, eliminating the need to swap out physical spacer shims.

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End-Position Tuning

Fine-tune the retract stroke during commissioning to perfect a pressing operation, using the rear screw to dial back the stroke by exactly 40 mm.

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Variable Diverter Stops

Adjust the physical stopper position on the fly to handle varying package lengths on a conveyor system without reprogramming the machine logic.

Is the Airtac SAIJ100 Adjustable Cylinder SAIJ100AX200-40S the Right Cylinder?

Choose this 100 mm bore cylinder when an application requires substantial thrust (5497 N at 0.7 MPa) alongside precise end-position tuning. If your setup needs less force, stepping down to an 80 mm bore yields 3518 N at 0.7 MPa, whereas a 125 mm bore provides 8590 N for heavier loads. An adjustable stroke is preferred over a fixed SAI cylinder for machines requiring product changeovers or variable end-stops.

To replace an ISO 15552 cylinder, match the 100 mm bore, 200 mm stroke, 40 mm adjustment, PT tapered ports, and the -S magnet. The mounting options include Basic, FA, LB, TC, FTC, TCM1, and TCM2, omitting FB, CA, CB, and CR. The 25 mm rod and M20x1.5 thread handle high side loads, but for this 200 mm stroke, external guidance is recommended for heavy lateral forces.

Quick checklist

  • ✓ Required force at your working pressure
  • ✓ Stroke and mounting space
  • ✓ Port/thread type (PT/NPT/G)
  • ✓ Magnet (-S) for sensors?
  • ✓ Side load — consider a guided cylinder
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Installation & Maintenance Notes

  • check Use clean air filtered to 40µm or finer.
  • check Keep within 0.15 – 1.0 MPa operating pressure.
  • check Avoid side load on the piston rod.
  • check Adjust end cushion screws for smooth stops.
  • check Use correct mounting accessory (FA/FB/CA/CB/LB/TC).
  • check Installation by qualified personnel per AirTAC docs.

Airtac SAIJ100 Adjustable Cylinder SAIJ100AX200-40S FAQ

At 0.9 MPa, the push force increases to 7068 N.

The rear adjuster screw allows you to shorten the effective stroke by up to 40 mm from the 200 mm nominal length, providing a 160-200 mm travel window. It acts as a mechanical stop and does not hold the load without live air pressure.

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