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AirTAC SAI Series · ISO 15552 Cylinder

Airtac SAIJ100 Adjustable Cylinder SAIJ100AX25-20S

The AirTAC SAIJ100 Adjustable Cylinder SAIJ100AX25-20S is a genuine double-acting ISO 15552 profile-barrel air cylinder with a Ø100mm bore and 25mm stroke, G1/2 air ports and adjustable end cushioning. Its standardized mounting interface makes it interchangeable with other ISO 15552 cylinders at the mounting interface.

  • BoreØ100 mm
  • Stroke25 mm
  • Port sizeG1/2
  • Acting typeDouble acting
  • Rod threadM20×1.5
  • CushionAdjustable, 36 mm
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About the Airtac SAIJ100 Adjustable Cylinder SAIJ100AX25-20S

The AirTAC SAIJ100X25-20-S is a double-acting ISO 15552 profile cylinder featuring a rear stroke adjuster that allows you to fine-tune the effective travel down from the 25 mm nominal stroke to a precise 5-25 mm window.

This variant includes a SUS420J2 stainless steel rod for superior corrosion resistance and is equipped with a magnet for CMSE reed and DMSE solid-state sensors. The G1/2 PT tapered ports manage high flow, and the extruded aluminum barrel retains standard sensor grooves on both sides for flexible switch mounting.

Airtac SAIJ100 Adjustable Cylinder SAIJ100AX25-20S Technical Specifications

ModelAirtac SAIJ100 Adjustable Cylinder SAIJ100AX25-20S
SeriesSAI ISO 15552 profile cylinder
Bore sizeØ100 mm
Stroke25 mm
Acting typeDouble acting
Port sizeG1/2
Rod threadM20×1.5
FluidAir (filtered by 40µm element)
Operating pressure0.15 – 1.0 MPa
Proof pressure1.5 MPa
Temperature-20 to +70 °C
Speed range30 – 800 mm/s
CushionAdjustable, 36 mm
Max strokeUp to 1500 mm

Specifications follow the official AirTAC SAI series datasheet and ISO 15552 dimensions. Confirm against the product label before installation. Port options: G (BSPP) / NPT.

Theoretical Output Force (Ø100mm)

PressurePush forcePull force
0.5 MPa3682 N3682 N
0.7 MPa5154 N—
Max (@1.0 MPa)751 kgf

Double-rod model: the rod passes through the rear cover, so both piston faces lose rod area and push is shown at the annular-area value. Actual usable force is lower than theoretical due to friction and back-pressure. Size with a safety margin.

Model Code: Airtac SAIJ100 Adjustable Cylinder SAIJ100AX25-20S

SAIISO 15552 profile-barrel cylinder series.
100Bore size in mm.
×25Stroke length in mm.
-SOptional built-in magnet for sensor position sensing.

Related SAI-family variants: SAID (double rod), SAIJ (adjustable stroke), SAIL (with lock), SAIF (with valve), BSAI (enclasp / clamp-lock), and SAI-S with built-in magnet. Rod material: carbon steel (blank) / SUS420J2 (A) / SUS304 (B); seals: TPU (blank) / Viton H / NBR N.

Where the Airtac SAIJ100 Adjustable Cylinder SAIJ100AX25-20S Is Used

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Precision End-Stop Tuning

Dial in the exact clamping position within a 5-25 mm travel window during machine commissioning without physically replacing the cylinder or adding external mechanical stops.

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Product Size Changeover

Quickly adjust the retract end-position to accommodate varying product dimensions on a packaging line, using the 20 mm adjustment range to adapt to new formats on the fly.

Is the Airtac SAIJ100 Adjustable Cylinder SAIJ100AX25-20S the Right Cylinder?

The adjustable stroke is ideal for machine setups requiring variable end-stops or product-size changeovers, letting you dial in the exact 5-25 mm travel rather than swapping a fixed-stroke SAI cylinder.

Because the 25 mm stroke is short, side-loading is minimal, but the 25 mm rod diameter handles high thrust reliably. Remember that the rear adjuster acts only as a travel stop and does not hold the load without live air pressure; for fail-safe load holding, select an SAIL or BSAI cylinder. Mounting options include Basic, FA, LB, TC, FTC, TCM1, and TCM2.

Quick checklist

  • ✓ Required force at your working pressure
  • ✓ Stroke and mounting space
  • ✓ Port/thread type (PT/NPT/G)
  • ✓ Magnet (-S) for sensors?
  • ✓ Side load — consider a guided cylinder
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Installation & Maintenance Notes

  • check Use clean air filtered to 40µm or finer.
  • check Keep within 0.15 – 1.0 MPa operating pressure.
  • check Avoid side load on the piston rod.
  • check Adjust end cushion screws for smooth stops.
  • check Use correct mounting accessory (FA/FB/CA/CB/LB/TC).
  • check Installation by qualified personnel per AirTAC docs.

Airtac SAIJ100 Adjustable Cylinder SAIJ100AX25-20S FAQ

At the maximum 1.0 MPa pressure, it can deliver up to 801 kgf of push force.

The rear adjusting screw acts as a mechanical stopper that trims the retract end-position. For this SAIJ100X25-20-S model, the 20 mm adjustment range allows the effective stroke to be fine-tuned anywhere within a 5 to 25 mm travel window. Note that this stopper only sets the travel end and does not lock the load without continuous air pressure.

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